This fault code indicates an open circuit in the signal circuit of the pressure/temperature sensor at the Plate Heat Exchanger (PHE) outlet — Seal 6 EV
This fault code indicates an open circuit in the signal circuit of the pressure/temperature sensor at the Plate Heat Exchanger (PHE) outlet.
In the BYD heat pump thermal management system, the Plate Heat Exchanger is the core component for heat exchange between the refrigerant and the motor coolant.
The outlet pressure sensor monitors the refrigerant pressure (or integrated temperature) after heat exchange, providing closed-loop control data for the Electronic Expansion Valve (EXV) and the electric compressor.
An open circuit fault indicates the control unit (air conditioning controller or thermal management module) detects a continuous sensor signal voltage above 4.8V (typically corresponding to an unshunted 5V reference voltage).
Without real-time pressure data, the system triggers thermal management protection mode.
This mode disables the heat pump function, limits motor power output, and in extreme cases, prohibits high-voltage power-up to prevent heat exchanger overpressure damage or abnormal refrigerant circulation.
- 1Sensor harness physical damage: The high-temperature, high-vibration environment in the motor compartment causes the harness insulation to age and crack, or prolonged chafing against sharp metal edges breaks the copper core wire. This commonly results from improperly securing the harness after accident repairs.
- 2Poor connector contact: Internal terminals in the 2-pin or 3-pin sensor connector backed out, oxidized (common after water ingress), or loose locking tab, causing an open signal circuit. Resistance between pins measures infinite.
- 3Internal open circuit in the sensor body: Refrigerant pressure shock or long-term thermal cycling fatigue cracks solder joints on the pressure-sensitive element or internal PCB, resulting in zero current draw.
- 4Control unit side fault: A loose air conditioning controller or thermal management controller (TMS) connector, bent pins, or an open internal sampling resistor prevents the 5V reference voltage circuit from completing.
- 5Wiring harness transition connector fault: Some models feature a transition connector (CJB or BJB) at the firewall or fender. Poor sealing at this location causes water ingress and corrosion, resulting in a signal wire open circuit at the transition point.
- 1Safety Preparation and Fault Confirmation: Disconnect the high-voltage service disconnect and wait 5 minutes to discharge residual voltage; use the diagnostic tool to read the DTC and record freeze frame data; observe the pressure display value (an open circuit typically displays 4.9-5.0V or an out-of-range value of -40℃); clear the fault code, operate the air conditioning system, and observe if the fault recurs immediately.
- 2Sensor body inspection: Locate the pressure and temperature sensor at the plate heat exchanger outlet (usually on the top or side of the heat exchanger, with a 2-3 wire harness). Disconnect the connector and measure the resistance between the sensor terminals (normally about 2-3 kΩ at 25°C; refer to the workshop manual for exact values). If resistance is infinite, replace the sensor. Measure the supply voltage (should be 5V ± 0.25V) and confirm normal reference voltage output.
- 3Harness continuity check: Use a multimeter to measure harness continuity between the sensor connector and the control unit, focusing on the signal wire (usually the pressure signal pin) and the ground wire. Inspect the entire harness for signs of crushing or abrasion, paying special attention to where it passes through the firewall and high-temperature areas near the exhaust pipe. Measure the harness insulation resistance to ground; it must be greater than 10MΩ.
- 4Connector integrity repair: Check if the connector sealing ring is missing or aged; replace the waterproof plug if necessary. Use a dedicated terminal release tool to check terminal retention force; replace the connector assembly or female terminal if loose. Clean oxidized pins, apply conductive grease, and reconnect until a locking click is heard.
- 5System verification and completion: After repair, reconnect all components, power on the vehicle, and read the data stream. Confirm the pressure reading matches the actual ambient temperature (static pressure approx. 0.6-0.8MPa@25℃). Start heat pump mode and observe the dynamic pressure response as the electronic expansion valve opening changes. Perform a road test or hoist test to confirm no intermittent open circuits exist before vehicle handover.
Intermittent open circuit in plate heat exchanger pressure sensor on Qin Pro DM after wading
Qin EV300: Wiring harness wear caused open circuit after accident repair
False open circuit caused by a loose thermal management controller connector
Cracked internal PCB in sensor body caused open circuit at low temperatures
Hidden open circuit caused by water ingress and corrosion in the adapter plug