This fault code indicates the supply voltage or feedback voltage of the heat pipe electric water pump in the Battery Thermal Management System (BTMS) exceeds the calibrated threshold (typically exceeding 16V in the low-voltage system, or abnormal high-voltage sampling) — Seal 6 EV
This fault code indicates the supply voltage or feedback voltage of the heat pipe electric water pump in the Battery Thermal Management System (BTMS) exceeds the calibrated threshold (typically exceeding 16V in the low-voltage system, or abnormal high-voltage sampling).
In models like the BYD Qin EV, the VCU or Thermal Management Controller (TMS) drives this water pump via a PWM signal (100-900Hz).
Upon fault trigger, the system records freeze-frame voltage data.
Overvoltage may cause water pump drive MOSFET breakdown and motor winding insulation aging, triggering battery thermal management derating protection (limiting charge and discharge power).
Prolonged overvoltage may cause insufficient battery pack heat dissipation, but typically does not affect driving safety before triggering overheat protection.
Differentiate between genuine overvoltage (power supply system fault) and false overvoltage (sampling circuit or sensor fault).
- 1DC-DC converter or low-voltage charging system fault causing the 12V system voltage to rise abnormally (exceeding 15.5V).
- 2Partial short circuit or insulation failure in the internal windings of the battery thermal pipe electric water pump, causing abnormal back electromotive force.
- 3Poor contact in the water pump power supply wiring or connector (oxidation or loose connection), creating a high-impedance point that triggers voltage spikes.
- 4Internal voltage sampling circuit fault in the Thermal Management Controller (TMS) or VCU (damaged ADC module, reference voltage drift)
- 5High-voltage system insulation fault couples into the low-voltage control circuit, causing signal interference or increased induced voltage.
- 1Use the VDS2000/3000 diagnostic tool to read the complete fault codes and freeze frame data. Record the water pump voltage, duty cycle, coolant temperature, and ambient temperature at the time of the fault.
- 2Check the low-voltage battery static voltage and dynamic charging voltage. Measure the DC-DC output voltage to verify it is within the normal range of 13.5-14.5V to rule out charging system overvoltage.
- 3Check the water pump power supply fuse (usually 30A), relay, and wiring harness connector. Measure the voltage at the water pump connector B+/B- terminals with the ignition ON. Verify no poor contact or oxidation.
- 4Disconnect the water pump connector. Use a multimeter to measure the water pump winding resistance (normal range: 2-10 Ω, depending on the specific model) and insulation resistance (>20 MΩ) to check for an internal short circuit.
- 5Use an oscilloscope to measure the water pump PWM control signal waveform and verify the frequency, duty cycle, and voltage amplitude are normal to rule out abnormal controller output.
- 6Compare the no-load current of the new and old water pump assemblies (normal: <5A). If the current is abnormal or the resistance deviation is >20%, replace the water pump.
- 7Check the thermal management controller software version. If a relevant Technical Service Bulletin (TSB) exists, update the software to the latest version to rule out a false DTC.
- 8Clear the fault code and perform a 30-minute dynamic road test (including fast charging and rapid acceleration conditions) to confirm the fault does not recur.
Excessive DC-DC converter output voltage caused water pump overvoltage alarm.
Water pump connector oxidation caused abnormal contact resistance
Thermal management controller software false overvoltage alarm
Battery coolant pump internally short-circuited and burned out
Abnormal interference of the high-voltage interlock loop with low-voltage signals