DTC B16FB11 indicates abnormal continuity between the Supplemental Restraint System (SRS) crash sensor (or pressure sensor) signal circuit (the third wire, typically the SIG signal wire) and body ground — Seal 6 EV
DTC B16FB11 indicates abnormal continuity between the Supplemental Restraint System (SRS) crash sensor (or pressure sensor) signal circuit (the third wire, typically the SIG signal wire) and body ground.
In the BYD SRS circuit architecture, the front crash sensor typically uses a three-wire system: power supply (+B), ground (GND), and signal (SIG).
When the signal wire shorts to ground, the SRS ECU detects a continuous 0V (or near 0V) signal.
This contradicts the pulse signal or specific voltage value present during normal operation, causing the ECU to determine a sensor circuit fault.
This fault forces the airbag system into fail-safe mode and continuously illuminates the airbag warning lamp.
In a collision, the airbags may fail to deploy or deploy unintentionally, posing a severe safety hazard.
- 1Vehicle vibration, aging, or long-term friction against metal edges damages the crash sensor wiring harness insulation in the front longitudinal beam or front bumper, causing the signal wire core to short to body ground.
- 2Water enters the sensor connector (usually located inside the front fender liner or front bumper) when driving through water or washing the vehicle, causing a short circuit between terminals or a short from the terminals to the connector housing (ground).
- 3Improperly securing the wiring harness after accident repairs caused clips, cable ties, or metal brackets to pinch the harness, damaging the internal wire insulation and causing a short to ground.
- 4Crash sensor internal circuit fault. Signal processing IC or current-limiting resistor breakdown causes an internal short to ground on the signal line.
- 5Rodents or small animals chewed the motor compartment wiring harness, damaging the sensor wiring harness and causing it to contact metal parts of the vehicle body.
- 1Use a BYD dedicated diagnostic tool (VDS or ED400) to read the freeze frame data, confirm the specific sensor location of the fault (left front crash sensor, right front crash sensor, or center sensor), and record the vehicle status at the time of the fault.
- 2Perform the SRS system safety procedure: turn the ignition switch to OFF, disconnect the negative battery terminal, and wait at least 90 seconds to fully discharge the backup power supply and prevent accidental airbag deployment.
- 3Remove the front bumper or fender liner at the location indicated by the DTC. Visually inspect the crash sensor connector and wiring harness. Specifically check the wiring harness corrugated conduit for wear, cuts, or signs of water ingress. Check the connector pins for corrosion, deformation, or backing out.
- 4Disconnect the sensor connector. Use a multimeter to measure the resistance between harness-side pin 3 (signal wire, usually yellow or white) and body ground. The normal value must exceed 1 MΩ (infinity). If the resistance is less than 1 Ω, confirm a short to ground. If the resistance is between 1 and 1000 Ω, check for an intermittent or high-resistance short.
- 5Inspect the wiring harness along its routing. Pay special attention to metal edges at the front side member, radiator support, and headlamp bracket. If the harness is damaged, repair the insulation using heat-shrink tubing or electrical tape. Replace the entire harness section if necessary. If the harness is intact, measure the resistance between pin 3 on the sensor side and the housing. If continuity exists, replace the crash sensor.
- 6After completing the repair, reconnect all connectors, connect the negative battery terminal, and turn the ignition switch to the ON position. Use the diagnostic tool to clear the fault code and perform the SRS system self-check (allow approximately 30 seconds for the system to complete the pre-check cycle).
- 7Perform a road test, simulating bumpy conditions, to confirm the fault code does not reappear. Verify the instrument cluster airbag warning light turns off normally after the self-test. Read the data stream to confirm the sensor signal voltage is within the normal range (typically around 2.5V or the value specified by the vehicle model's communication protocol).
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