This DTC indicates a short to battery in the signal circuit of the Battery Thermal Management System (BTMS) inlet coolant temperature sensor (typically located on the line before the battery cooling circuit enters the battery pack) — Seal 6 EV
This DTC indicates a short to battery in the signal circuit of the Battery Thermal Management System (BTMS) inlet coolant temperature sensor (typically located on the line before the battery cooling circuit enters the battery pack).
The sensor utilizes an NTC (Negative Temperature Coefficient) thermistor and outputs a 0-5V analog voltage signal to the BMS or thermal management controller during normal operation.
During a short to battery (12V), the ECU detects a continuous signal voltage above the normal range (e.g., >4.8V or equal to battery voltage) and registers a short circuit fault.
This fault prevents the BMS from accurately reading the battery pack inlet coolant temperature, affecting the battery thermal management strategy and potentially triggering: 1) Disabled battery fast charging or limited discharge power; 2) False battery over-temperature protection triggers, forcing the battery cooling system (electric compressor, water pump) to operate; 3) Thermal runaway risk in extreme cases due to the inability to monitor actual battery temperature.
This is a severe DTC.
Inspect and repair immediately due to the high-voltage battery system thermal runaway risk.
- 1Internal short circuit in the battery pack inlet coolant temperature sensor body (thermistor breakdown or internal packaging failure), shorting the signal terminal to the power supply terminal.
- 2Worn or damaged sensor wiring harness insulation shorts the signal wire to a vehicle 12V power wire (such as the reversing light power supply or constant power circuit). This commonly results from chassis impacts or the harness rubbing against sharp edges after retaining clips loosen.
- 3Water ingress or severe corrosion in the sensor connector (e.g., from driving through water or improper car washing) causes electrolytic conduction between the signal and power terminals inside the connector, resulting in a short circuit.
- 4Internal sampling circuit fault in the thermal management controller (TMS) or battery management system (BMS), such as a burnt signal sampling resistor or scorched circuit board, causing a false external short circuit detection.
- 5Improper repair procedures, such as a screw piercing the wiring harness during underbody shield installation, or incorrect harness wrapping from a previous repair compressing the harness against a power supply line and causing a short circuit.
- 1Safety preparation: Wear insulated gloves, disconnect the high-voltage Manual Service Disconnect (MSD), wait 5 minutes to ensure the high-voltage system discharges, and locate the battery pack inlet coolant temperature sensor (usually at the cooling pipe connection at the front of the battery pack).
- 2Visual inspection: Check the sensor connector for looseness, backed-out pins, water ingress, or obvious burn marks. Check the wiring harness for damage at wear-prone areas such as the battery pack housing, crossmember, and underbody shield mounting points.
- 3Disconnected sensor measurement: Unplug the sensor connector and measure the resistance across the sensor terminals. A normal NTC sensor measures 1-10kΩ at room temperature (varies with temperature). If the resistance is 0Ω or very low (<10Ω), the sensor has an internal short circuit. Replace the sensor.
- 4Harness continuity test: Keep the sensor disconnected. Use a multimeter to measure the voltage from the harness connector signal wire (SIG) to body ground and to the battery positive terminal. The multimeter should read no voltage (or <0.1V). A 12V reading indicates the harness is shorted to power. Inspect along the harness routing to locate the damaged point.
- 5Insulation check: Measure the insulation resistance between the signal wire and ground. The resistance must be >10 MΩ. If the insulation value is too low, repair or replace the wiring harness.
- 6Component replacement verification: If the wiring harness is normal, replace the coolant temperature sensor with a genuine imported part (verify the part number against the vehicle model year). Clear the fault code, power on the vehicle, and verify the 'Battery Pack Inlet Temp' in the data stream reads correctly (matches the actual temperature, with no abnormal 12V values).
- 7System function verification: Perform a battery cooling system function test to verify the electric water pump and cooling fan operate normally, with no other related fault codes present. Road test the vehicle to confirm the fault does not recur.
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