This fault code indicates an open circuit in the refrigerant temperature sensor signal circuit at the inlet or outlet of the plate heat exchanger (chiller, battery cooler) — Seal 6 EV
This fault code indicates an open circuit in the refrigerant temperature sensor signal circuit at the inlet or outlet of the plate heat exchanger (chiller, battery cooler).
The sensor is an NTC thermistor that monitors the temperature of the refrigerant exchanging heat with the battery coolant, serving as a key feedback component in the BYD thermal management system.
The ECU monitors this temperature to adjust the electronic expansion valve opening and electric compressor speed, precisely controlling the battery pack temperature.
When the ECU detects the sensor signal voltage continuously exceeding the upper threshold (typically the 5V reference voltage, indicating an open circuit), it sets an open circuit fault.
The thermal management system consequently loses precise control over battery cooling and heating.
This failure may trigger the battery thermal management protection strategy, forcing the vehicle into power limitation mode (limp mode), disabling fast charging, or triggering a high coolant temperature warning.
Extreme cases pose a risk of battery thermal runaway.
- 1Internal open circuit in the sensor body: Prolonged exposure to high-temperature, high-pressure refrigerant degrades the plate heat exchanger refrigerant temperature sensor (NTC thermistor). This breaks the internal resistor element, resulting in infinite resistance.
- 2Wiring harness connector loose or terminal pin backed out: Retaining clip failure or incomplete seating loosens the sensor connector (usually a 2-pin plug) located in the high-temperature, high-vibration area of the front compartment. Repeated connecting and disconnecting causes female terminal pins to back out or spread.
- 3Physical damage to the wiring harness: Vibration and chafing damage the insulation and cause fatigue fracture of the internal copper wires where the wiring harness section from the engine bay to the chassis passes through the firewall, frame mounting holes, or along the edge of the battery pack; or previous repairs crushed or cut the wiring harness.
- 4Refrigerant leakage corrosion: An aging sealing ring at the plate heat exchanger connection causes a minor refrigerant leak. A mixture of liquid refrigerant and refrigerant oil seeps into the threaded sensor connection, corroding the internal sensor circuit and causing an open circuit.
- 5Connector oxidation: Poor sensor connector sealing during water exposure or in high-humidity environments causes terminal oxidation or electrolytic corrosion, resulting in a high-resistance open circuit.
- 1Fault confirmation and freeze frame analysis: Use VDS or a BYD dedicated diagnostic tool to read the DTC freeze frame. Record vehicle speed, battery temperature, ambient temperature, and air conditioning status when the fault occurred. Determine if the fault is historical or current. Check for accompanying thermal management system DTCs (e.g., electronic expansion valve fault or compressor fault).
- 2Visual and wiring inspection: Raise the vehicle. Inspect the sensor at the plate heat exchanger (located in the front compartment, near the battery coolant lines) for deformation or oil leaks. Trace the wiring harness routing and inspect for wear, damaged insulation, or burn marks, focusing on the firewall pass-through and harness retaining clip locations.
- 3Sensor body resistance measurement: Disconnect the sensor connector and use a multimeter to measure the resistance across the sensor terminals. At room temperature (25°C), the standard resistance is typically 2kΩ-10kΩ (refer to the workshop manual for exact specifications). If the reading shows infinity (OL) or the resistance deviates significantly from the standard curve, replace the sensor.
- 4Wiring harness continuity test: Disconnect the connector at the thermal management controller (or relevant module integrated into the air conditioning controller). Measure the wiring harness continuity resistance between the sensor plug and the controller. The resistance must be less than 1 Ω. Measure the resistance to ground; it must be greater than 10 MΩ (to rule out a short to ground). If an open circuit exists, repair or replace the wiring harness.
- 5Connector pin inspection: Inspect the male and female sensor connector pins for oxidation, blackening, backing out, deformation, or enlarged holes. Clean with electrical contact cleaner. If necessary, use a terminal removal tool to repair the pins or replace the connector housing. Verify the sealing ring is intact.
- 6Sensor replacement and refrigerant system handling: If the sensor is faulty, first recover the air conditioning system refrigerant. Use the special tool to remove the old sensor; note the thread seal. Install the new sensor and a new sealing washer, then tighten to the specified torque (usually 15-20 N·m). Evacuate the system for at least 30 minutes to a vacuum below -95 kPa. Recharge the system with the standard amount of refrigerant and compressor oil.
- 7Function verification and road test: Clear the fault code, start the vehicle, and turn on the A/C cooling mode. Read the data stream to verify the plate heat exchanger refrigerant temperature sensor value drops normally as the compressor operates (normal range: -10°C to 50°C). Perform a DC fast charging test to confirm the battery thermal management system engages normally and sets no new fault codes.
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