This DTC indicates an open circuit fault in the front passenger side face vent (face mode) temperature sensor circuit — Seal 6 EV
This DTC indicates an open circuit fault in the front passenger side face vent (face mode) temperature sensor circuit.
The BYD dual-zone automatic air conditioning system uses an NTC (negative temperature coefficient) thermistor as the temperature sensor.
Its resistance decreases as temperature rises.
If an open circuit occurs in the sensor body, wiring harness, or connector, the air conditioning controller (AC ECU) detects a continuous high signal voltage (typically near the 5V reference voltage).
This exceeds the normal operating voltage range (0.5V-4.5V), prompting the AC ECU to log an open circuit fault.
This fault forces the front passenger side temperature control into fail-safe mode.
The air conditioning system cannot accurately regulate the front passenger side outlet air temperature.
Symptoms may include one side blowing cold while the other blows hot, the compressor running continuously at high frequency or failing to start, and dual-zone synchronization failure.
A prolonged fault may reduce air conditioning system efficiency and increase high-voltage battery power consumption.
- 1Internal open circuit in the sensor body: Aged and fractured NTC thermistor or pin dry solder joint causes infinite resistance.
- 2Wiring harness break or wear: Frequent temperature changes or vibration stress break the copper core of the front passenger dashboard internal wiring harness while the insulation remains visually intact (hidden break).
- 3Poor connector contact: Backed-out pins, oxidation, corrosion, or a loose locking tab at the G86 connector (usually located near the front passenger-side air duct) cause an intermittent connection.
- 4ECU terminal fault: Loose or oxidized corresponding pins in the air conditioning controller connector, or cracked solder joints on the internal circuit board.
- 5Modification or repair damage: Previous dashboard removal and installation, cabin air filter replacement, or dash cam installation pinched, cut, or severed the wiring harness.
- 1Diagnostic Tool Verification: Use the VDS2000/BYD dedicated diagnostic tool to read the live data stream. Confirm the front passenger face vent temperature sensor reads -40°C or 255°C (depending on calibration logic) and differs significantly from other air outlet temperature sensors.
- 2Physical location check: Remove the front passenger dashboard lower trim panel and locate the temperature sensor (usually at the face-level air duct outlet). Visually inspect sensor connector G86 for looseness, backed-out pins, or signs of water ingress.
- 3Circuit continuity test: Disconnect the air conditioning controller and sensor connectors. Use a multimeter to measure the resistance between the signal wire (usually corresponding to pins G86-1 to AC ECU B05-XX) and the ground wire (G86-2). Normal resistance is less than 1Ω. An open circuit displays OL or infinity.
- 4Sensor unit test: Remove the sensor and measure its resistance at 25°C. Resistance must be 1.5-2.5 kΩ (refer to the workshop manual for specific calibration values). If the circuit is open, replace the sensor (part numbers usually begin with HAC or HVAC).
- 5Repair the wiring harness: If the harness is broken, repair it using waterproof connectors or solder and heat-shrink tubing. Inspect stress concentration points, such as the instrument panel frame edges and harness retaining clips.
- 6Verify repair: Restore all connections, clear fault codes, and start the air conditioning system. Observe the data stream to confirm the sensor temperature value responds normally to outlet air temperature changes (the variation range should synchronize with other sensors).
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