This fault code indicates the voltage on the high-voltage side of the electric air conditioning compressor exceeds the controller's safety threshold (typically 750V-800V DC, depending on the vehicle's high-voltage platform) — Seal 6 EV
This fault code indicates the voltage on the high-voltage side of the electric air conditioning compressor exceeds the controller's safety threshold (typically 750V-800V DC, depending on the vehicle's high-voltage platform).
The system triggers the high-voltage interlock protection mechanism to prevent overvoltage breakdown of the compressor's internal power semiconductors (IGBT or SiC modules).
When the BMS or compressor controller detects the bus voltage momentarily or continuously exceeds the calibrated upper limit, it logs this fault and limits or disables compressor operation.
This causes a loss of air conditioning cooling and heating functions and, in extreme cases, triggers reduced-power operation of the vehicle's high-voltage system.
- 1Traction battery pack voltage momentarily spikes during the final stage of DC fast charging or heavy regenerative braking, exceeding the compressor controller upper tolerance limit.
- 2Internal voltage sampling circuit fault in the A/C compressor high-voltage controller (ACCM), such as voltage divider resistor drift or Hall sensor miscalibration triggering a false fault.
- 3A welded or stuck main positive/negative contactor in the high-voltage power distribution unit (PDU) causes uneven voltage distribution and generates voltage spikes.
- 4Loose or burnt compressor high-voltage wiring harness connector (usually located near the right longitudinal rail in the front compartment) causes excessive contact resistance and triggers transient overvoltage.
- 5Outdated vehicle software, overly sensitive voltage threshold calibration, or BMS communication delay causing asynchronous detection.
- 1Use the BYD dedicated diagnostic tool (ED-400/ED-500) to read the detailed fault data stream. Record the bus voltage value, SOC status, and ambient temperature at the time of the fault to distinguish between a true overvoltage and a sampling error.
- 2Check the consistency between the traction battery pack total voltage and individual cell voltages. Use the diagnostic tool to perform a BMS active balancing test to rule out falsely high total voltage due to cell overcharging.
- 3Disconnect the manual service disconnect (MSD) and wait 5 minutes. Inspect the A/C compressor high-voltage wiring harness connector (usually orange, located on the right side of the front compartment) for burn marks, water ingress, or loose connections. Measure the insulation resistance between the terminals (should be >500MΩ).
- 4Power on the system again. With the air conditioning on, use a multimeter to measure the actual voltage at the compressor high-voltage input terminal. Compare this measurement with the value displayed on the diagnostic tool. If the deviation exceeds ±5%, replace the compressor controller.
- 5Check the contactor status inside the high-voltage power distribution unit (PDU). Measure the voltage drop across the contactor. If the voltage drop in the closed state is >50mV, replace the contactor assembly.
- 6If hardware testing reveals no faults, update the air conditioning controller (ACCM) and BMS software to the latest versions, and recalibrate the high-voltage side voltage threshold.
- 7Clear the fault code, perform a fast charging and full-load air conditioning test (minimum 30 minutes recommended), and confirm the fault does not recur.
AC Compressor Not Working After Fast Charging: Case Report
Poor contact in the high-voltage harness caused transient overvoltage
Compressor controller sampling circuit fault
Software mismatch after high voltage distribution box replacement
False positive fault in low temperature conditions