DTC C001500 indicates the IPB (Integrated Power Brake) ECU detects a circuit fault while actuating the right front wheel outlet valve (RF Outlet Valve, a Normally Closed Valve) — Seal 6 EV
DTC C001500 indicates the IPB (Integrated Power Brake) ECU detects a circuit fault while actuating the right front wheel outlet valve (RF Outlet Valve, a Normally Closed Valve).
This solenoid valve returns brake fluid from the right front wheel cylinder to the reservoir or master cylinder during the ABS/ESC pressure release phase, enabling precise brake force control.
Root causes include an open or short circuit in the solenoid coil, a damaged ECU on-board driver chip (MOSFET/ASIC), abnormal current feedback (e.g., mechanical valve sticking causing a current over-limit), or a wiring harness fault.
This fault prevents the right front wheel from achieving accurate pressure build-up, hold, and release cycles, and disables ABS/ESC functions.
In extreme cases, it causes right front wheel brake drag and uneven brake force distribution, severely compromising driving safety.
- 1Open circuit, inter-turn short circuit, or short to housing in the right front outlet valve solenoid coil inside the IPB assembly.
- 2Damaged onboard solenoid valve drive circuit in the IPB control unit (ECU) (e.g., L9305 chip failure or high-side/low-side driver transistor breakdown)
- 3IPB wiring harness connector (usually a 32-pin or 48-pin plug): oxidation, terminal back-out, water ingress corrosion, or poor contact at the corresponding pins.
- 4Severe brake fluid contamination (excessive water content or impurities) causes the solenoid valve spool to stick, resulting in drive current exceeding the calibrated threshold.
- 5IPB power supply system fault (battery voltage below 9V or above 16V, or excessive ground resistance) causes false protection of the drive circuit.
- 1Diagnostic tool readout: Use a BYD VDS or Launch X-431 diagnostic tool to read complete DTCs, freeze frame data, and the Fault Occurrence Counter (FDC). Record key data at the time of the fault, such as vehicle speed, wheel speed, and brake pedal travel.
- 2Visual inspection: Inspect the IPB assembly (located on the left side of the front bulkhead in the engine compartment) for impact deformation or brake fluid leaks. Carefully inspect wiring harness connectors X1 and X2 for looseness, failed locking tabs, damaged sealing rings, or water stains/corrosion.
- 3Solenoid valve resistance measurement: Disconnect the IPB connector. Use a multimeter to measure the resistance between the two terminals of the right front outlet valve solenoid (standard value: approximately 2.0-10.0Ω at 20°C; refer to the vehicle repair manual for specific values). If the resistance is infinite (open circuit) or close to 0Ω (short circuit), the internal coil is faulty.
- 4Wiring harness continuity test: Measure circuit continuity from the valve body side pin of the IPB connector to the corresponding ECU side pin. Check for open circuits, shorts to power, or shorts to ground. Measure the circuit insulation resistance; it must be greater than 10MΩ.
- 5Power supply and ground check: Use an oscilloscope or multimeter to measure the voltage at the IPB power supply pins (constant power B+, ignition power IG1) and the voltage drop at the ground pins. Ensure the voltage is within the 12-14V range while the engine is running, and the ground voltage drop is less than 0.1V.
- 6Actuation test verification: Connect the diagnostic tool and perform the "solenoid valve actuation test" or "hydraulic unit function test". Listen for a crisp "click" from the right front outlet valve. If there is no sound or the diagnostic tool reports a drive failure, this indicates a mechanically stuck valve body or an ECU drive circuit fault.
- 7Component replacement: After confirming the fault, replace the IPB electro-hydraulic module assembly (Song PLUS DM-i spare part number example: 6A-3505010-XX). Recover brake fluid from the old module before replacement to prevent contamination.
- 8System calibration and bleeding: After replacement, use the diagnostic tool to perform the "Brake Line Automatic Bleeding" procedure (requires continuously pumping the brake pedal), then perform "ESC Sensor Calibration", "Longitudinal Acceleration Sensor Calibration", and "Steering Angle Sensor Calibration".
- 9Road test verification: Clear all fault codes. Perform a static brake pedal test. Confirm no leakage, then perform emergency braking tests at low speed (20km/h) and high speed (above 60km/h). Verify the ABS operates normally, there is no abnormal brake drag, and the fault code does not recur.
BYD Song PLUS DM-i ABS/ESP warning, right front outlet valve driver circuit fault
Dashboard ABS warning light stays on. Diagnosis: right front outlet valve circuit fault.
ESC warning light illuminated while driving; faulty normally closed valve in right front wheel caused abnormal braking.