DTC C05B001 indicates the IPB (Intelligent Integrated Brake System) detects a leak in brake hydraulic circuit L1 — Seal 6 EV
DTC C05B001 indicates the IPB (Intelligent Integrated Brake System) detects a leak in brake hydraulic circuit L1.
The IPB is the BYD brake-by-wire system (One-Box architecture) integrating brake assist, Electronic Stability Control (ESC), and energy recovery functions.
Circuit L1 typically refers to the primary brake circuit or a specific wheel cylinder control circuit (e.g., front left wheel circuit).
This fault indicates hydraulic system sealing failure.
This condition can extend brake pedal travel, cause a non-linear reduction in braking force output, and restrict or disable active safety functions including ABS, ESC, and Automatic Emergency Braking.
Due to braking safety risks, the system illuminates multiple warning lights and may limit vehicle power output.
- 1Aged, damaged, or improperly installed brake caliper (wheel cylinder) piston seal causing hydraulic fluid leakage.
- 2Visible leakage from loose, corroded, or physically damaged steel brake pipes or rubber hose fittings.
- 3Worn master cylinder sealing ring or failed valve body seal inside the IPB integrated brake module (internal leakage)
- 4Overdue brake fluid replacement results in excessive moisture content, causing seal swelling, corrosion, or rusted metal components.
- 5Excessive brake pad wear causes excessive caliper piston travel, displacing the seal ring and causing leakage.
- 1Park the vehicle safely, disconnect the high-voltage power supply, and check if the brake fluid reservoir level has dropped abnormally.
- 2Use the VDS2000/3000 diagnostic tool to read the fault code and freeze frame data, and confirm the specific operating conditions when the L1 circuit failed to build pressure.
- 3Visually inspect the exterior of the hoses, steel pipes, fittings, and brake wheel cylinders of the corresponding L1 circuit lines (usually involving the front left wheel or main circuit) for signs of fluid leakage.
- 4Perform the brake system pressure holding test. Use the diagnostic tool to drive the IPB motor to build hydraulic pressure. Observe whether the pressure drop rate exceeds the limit and locate the leak point.
- 5Disassemble and inspect the brake caliper piston seal condition, caliper sliding pin binding, and brake pad wear.
- 6Replace the failed component based on the inspection results: if an external line or wheel cylinder leaks, replace the corresponding component; if the IPB leaks internally, replace the IPB electro-hydraulic module assembly with ECU.
- 7Thoroughly bleed the brake system following the standard BYD procedure. Ensure no air remains in the L1 circuit and associated circuits.
- 8Fill with DOT4 or the specified brake fluid to the MAX level, and perform the IPB system self-learning and pressure calibration procedure.
- 9Clear the fault code, perform a static function test (pedal feel check) and a dynamic road test (ABS activation test), and confirm the fault is resolved.
BYD Seal 06 DM-i Brake Hydraulic Circuit L1 Leak Repair
Atto 3 (Yuan Plus) brake hydraulic circuit L1 leak diagnosis
Comprehensive Multi-circuit Leak Diagnosis and System Maintenance