This DTC indicates that, in the thermal management system of a BYD new energy vehicle, the monitored voltage on the high-voltage side of the air conditioning compressor exceeds the system safety threshold (typically >420V DC; the specific threshold varies by vehicle calibration) — Seal U
This DTC indicates that, in the thermal management system of a BYD new energy vehicle, the monitored voltage on the high-voltage side of the air conditioning compressor exceeds the system safety threshold (typically >420V DC; the specific threshold varies by vehicle calibration).
In the electric scroll compressor system of BYD Qin series models, the "high-voltage side" specifically refers to the high-voltage DC bus voltage driving the compressor motor, not the refrigerant pressure.
The Battery Management System (BMS) via the high-voltage interlock (HVIL) circuit, or the Air Conditioning Controller (ACU), triggers this protective DTC upon detecting an abnormally high voltage at the compressor inverter input.
This fault forces the air conditioning compressor to shut down, resulting in a loss of cabin cooling.
If the vehicle uses a battery liquid cooling system, this fault severely impairs the traction battery’s heat dissipation capability and may force the battery thermal management system to operate in a degraded mode.
- 1Internal voltage sampling circuit fault in the A/C compressor controller (inverter), or high-voltage filter capacitor aging and failure, causing voltage detection drift.
- 2Insulation degradation or partial short circuit in the electric compressor three-phase winding, causing abnormal bus voltage reflection.
- 3Internal cell voltage imbalance in the traction battery pack or a BMS voltage detection channel fault causes the high-voltage output to exceed the threshold.
- 4Oxidation or looseness of the air conditioning system high-voltage wiring harness connector (HVIL circuit), or poor contact at the interlock pins, causing abnormal voltage drop detection.
- 5DC-DC converter or on-board charger (OBC) fault causes high-voltage bus voltage fluctuations, indirectly affecting voltage stability on the air conditioning high-voltage side.
- 1Use the BYD VDS 1000+ diagnostic tool to read complete fault codes and freeze frame data. Record key data streams including 'A/C high-side voltage', 'battery pack total voltage', 'compressor speed', and 'HVIL status'. Confirm the operating condition during the overvoltage event (charging/driving/idling).
- 2Check the front compartment electric compressor high-voltage wiring harness connector (usually marked AC HV+/-). Verify high-voltage interlock (HVIL) circuit continuity (normal resistance <10Ω). Inspect the connector for signs of burning, terminal back-out, or water ingress.
- 3Use an insulation tester to measure the insulation resistance between the electric compressor high-voltage input terminal and the housing (standard: >500MΩ). Use a multimeter to compare the total BMS voltage with the actual voltage at the compressor terminal. The voltage difference must be <5V.
- 4Check the A/C high-pressure sensor (located on the high-pressure side of the liquid line) signal voltage to rule out a false fault caused by a sensor short to power. Disconnect the sensor connector. Measure the signal wire voltage to ground (should be 0V) and to the power supply (should be 5V reference).
- 5Perform an in-depth diagnosis of the traction battery pack. Check the cell voltage difference (<30mV) and insulation resistance to rule out overvoltage protection caused by an internal high-voltage fault in the battery pack.
- 6If the wiring and sensor are normal, replace the electric compressor controller (inverter assembly) or update the ACU software to the latest version. Perform the 'Compressor Zero Point Calibration' and 'Air Conditioning System Self-Learning' procedures. Clear the fault code and road test to verify.
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