This fault code indicates an open circuit in the signal circuit of the pressure/temperature sensor at the Plate Heat Exchanger (PHE) outlet — Seal U
This fault code indicates an open circuit in the signal circuit of the pressure/temperature sensor at the Plate Heat Exchanger (PHE) outlet.
In the BYD heat pump thermal management system, the Plate Heat Exchanger is the core component for heat exchange between the refrigerant and the motor coolant.
The outlet pressure sensor monitors the refrigerant pressure (or integrated temperature) after heat exchange, providing closed-loop control data for the Electronic Expansion Valve (EXV) and the electric compressor.
An open circuit fault indicates the control unit (air conditioning controller or thermal management module) detects a continuous sensor signal voltage above 4.8V (typically corresponding to an unshunted 5V reference voltage).
Without real-time pressure data, the system triggers thermal management protection mode.
This mode disables the heat pump function, limits motor power output, and in extreme cases, prohibits high-voltage power-up to prevent heat exchanger overpressure damage or abnormal refrigerant circulation.
- 1Sensor harness physical damage: High temperatures and vibration in the engine compartment cause the harness insulation to age and crack, or prolonged chafing against sharp metal edges breaks the copper core wires. This commonly occurs due to improper harness fastening after accident repairs.
- 2Poor connector contact: Backed out or oxidized internal terminals (common after water ingress) or a loose locking tab in the sensor 2-pin or 3-pin connector cause an open signal circuit. Measurement shows infinite resistance between the pins.
- 3Internal sensor body open circuit: Refrigerant pressure shock or long-term thermal cycling fatigue cracks solder joints on the pressure-sensitive element or internal PCB, resulting in zero current draw.
- 4Control unit side fault: A loose connector, bent pins, or an open internal sampling resistor at the air conditioning controller or thermal management controller (TMS) prevents the 5V reference voltage from completing the circuit.
- 5Wiring harness transition connector fault: Some models feature a transition connector (CJB or BJB) at the firewall or fender. Poor sealing at this location causes water ingress and corrosion, resulting in a signal wire open circuit at the transition point.
- 1Safety preparation and fault confirmation: Disconnect the high-voltage service disconnect and wait 5 minutes to discharge residual voltage; use the diagnostic tool to read the DTC and record freeze frame data; observe the pressure display value (an open circuit typically displays 4.9-5.0V or an out-of-range value of -40℃); clear the fault code, run the air conditioning system, and observe if the fault immediately reappears.
- 2Sensor body inspection: Locate the pressure/temperature sensor at the plate heat exchanger outlet (usually on the top or side of the heat exchanger, with a 2-3 wire harness). Disconnect the connector and measure the resistance between the sensor terminals (normally about 2-3 kΩ at 25°C; refer to the workshop manual for exact values). If the resistance is infinite, replace the sensor. Measure the supply voltage (should be 5V ± 0.25V) to confirm normal reference voltage output.
- 3Harness continuity check: Use a multimeter to measure harness continuity between the sensor connector and the control unit, focusing on the signal wire (usually the pressure signal pin) and the ground wire. Inspect the entire harness for signs of crushing or abrasion, paying special attention to the firewall pass-through and high-temperature areas near the exhaust pipe. Measure the harness insulation resistance to ground; it must be greater than 10MΩ.
- 4Connector integrity repair: Check if the connector sealing ring is missing or aged, and replace the waterproof plug if necessary; use a dedicated terminal release tool to check terminal retention force, and replace the connector assembly or female terminal if loose; clean oxidized pins, apply conductive grease, then reconnect and listen for the locking click.
- 5System verification and finalization: After repair, reconnect all components, power on the vehicle, and read the data stream. Confirm the pressure reading matches the actual ambient temperature (static pressure approximately 0.6-0.8MPa@25℃). Start heat pump mode and observe the dynamic pressure response as the electronic expansion valve opening changes. Perform a road test or hoist test to confirm no intermittent open circuits exist before vehicle delivery.
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