This fault code indicates the electric water pump in the battery thermal management system (typically integrated into the battery thermal pipe cooling circuit) is dry running — Seal U
This fault code indicates the electric water pump in the battery thermal management system (typically integrated into the battery thermal pipe cooling circuit) is dry running.
The system triggers this fault when the pump motor receives a PWM operating command from the TMS (Thermal Management Controller) or A/C controller and powers on to rotate, but the impeller fails to generate effective coolant flow.
The system also triggers this fault if the actual speed detected by the speed feedback sensor (Hall effect sensor) deviates from the target speed by more than the threshold (typically >30%) for 5–10 seconds.
This fault functions as flow abnormality protection.
The condition can cause insufficient battery pack heat dissipation and excessive cell temperature differences, triggering reduced power operation (torque limiting).
In extreme cases, it triggers a battery overheat warning.
Causes include dry running due to a lack of coolant, impeller shaft breakage, magnetic coupling slip, cavitation, or seized bearings.
- 1Low battery coolant level or system leaks (e.g., heat pipe joints, battery pack cooling plate seals) causing the water pump to draw in air and run dry.
- 2Electric water pump internal impeller magnetic coupling failure (permanent magnet rotor separated from the impeller) or broken impeller shaft, causing the motor to spin freely while the impeller does not rotate.
- 3Abnormal water pump power supply circuit, including blown F2/26 fuse, disconnected high-voltage interlock, or poor connection at connector CN112 causing a voltage drop.
- 4Open circuit or short to ground in the water pump speed feedback signal wire (usually connects to air conditioning controller Pin 23/24), or internal Hall sensor damage, causing the controller to falsely detect a stopped pump.
- 5Incomplete bleeding of the thermal management system leaves a severe air lock in the cooling circuit, causing the water pump to run without effective flow.
- 1VDS diagnosis: Connect the VDS diagnostic tool, read the DTC freeze frame, and check the 'Battery thermal pipe water pump target speed' and 'Actual speed' data streams. Verify if the actual speed is 0 or far below the target value (<100rpm).
- 2Cooling system check: Verify the expansion tank coolant level is between MIN and MAX. Inspect the battery pack cooling lines, heat pipe heat exchanger, and water pump body for coolant crystallization (signs of leakage). If necessary, apply and hold pressure (150 kPa, 10 minutes) to locate the leak point.
- 3Electrical measurement: Disconnect battery thermal pipe water pump connector B12. Measure the voltage between Pin 1 (B+) and Pin 2 (GND). The voltage must be 12V±0.5V (or high-voltage system voltage, depending on the vehicle model). Measure Pin 3 (PWM control) for a square-wave signal with a 5-95% duty cycle. Check Pin 4 (feedback) for a pulse signal.
- 4Mechanical inspection: Perform the water pump active test and listen for the operating sound. If the pump emits a high-frequency hum but no liquid flow sound, remove and inspect the water pump outlet pipe to check if coolant flows out. If no coolant flows out, replace the water pump assembly.
- 5System reset: After repair, fill with dedicated low-conductivity coolant (such as BYD dedicated coolant), perform the 'Cooling System Bleeding' procedure (use VDS to intermittently run the water pump to purge air), clear the fault code, and road test to confirm.
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