This DTC indicates an open circuit in the refrigerant pressure sensor signal circuit at the plate heat exchanger (Chiller/battery cooler) of the thermal management system — Seal U
This DTC indicates an open circuit in the refrigerant pressure sensor signal circuit at the plate heat exchanger (Chiller/battery cooler) of the thermal management system.
The sensor monitors the refrigerant pressure flowing through the plate heat exchanger and serves as a key feedback component for the battery thermal management and cabin air conditioning systems.
An open circuit causes the ECU to receive an open-circuit voltage (typically the saturated 5V reference voltage or 0V), preventing it from acquiring actual pressure data.
This forces the thermal management control unit to enter fail-safe mode, which limits battery fast-charging power, disables the battery cooling function, and reduces drive motor power.
In extreme cases, this fault triggers a battery high-temperature warning or shuts down the high-voltage system, severely impacting vehicle safety and driving range.
- 1Loose sensor wiring harness connector or poor contact: Long-term vibration in the high-temperature and high-humidity environment of the front compartment causes terminal back-out or latch failure.
- 2Open circuit inside the pressure sensor body: Refrigerant pressure shock, liquid slugging, or aging damaged the sensor diaphragm or internal circuit.
- 3Physical damage to the wiring harness: Front compartment wiring harness rubbing against sharp body edges, rodent damage, or excessive bending during accident repairs, causing copper wire breakage.
- 4Blown fuse: Sensor power supply circuit fuse (typically 5V reference voltage or 12V power supply) is blown (e.g., IF11, IF12).
- 5ECU connector oxidation: Oxidized pins or enlarged sockets on the thermal management controller or air conditioning controller cause excessive contact resistance in the signal circuit, which the system detects as an open circuit.
- 1Fault confirmation and freeze frame analysis: Use VDS2000/VDS3000 to read DTC B2A1113 and freeze frame data. Confirm the ambient temperature and pressure sensor voltage at the time of the fault (usually 4.9-5.0V or 0V), and check for accompanying DTCs (e.g., a concurrent B2A1212 short circuit fault indicates an intermittent wiring harness fault).
- 2Visual inspection: Inspect the pressure sensor connector near the plate heat exchanger (usually located on the battery cooler outlet pipe) for looseness, water ingress, corrosion, or backed-out pins. Inspect the corrugated wiring harness conduit for damage or signs of chafing against nearby sharp edges.
- 3Sensor component measurement: Disconnect the connector. Measure the resistance between the sensor signal pin and the ground pin (normal resistance falls within a specific range, such as 0.5-4.5kΩ, varying with pressure). Replace the sensor if the resistance is infinite. Measure the sensor supply voltage (specification: 5V±0.25V).
- 4Harness continuity check: Use a multimeter to measure harness continuity between the sensor connector and the thermal management controller (or air conditioning controller). Focus on intermediate connectors (such as the front compartment harness to instrument panel harness mating connector, and the front compartment harness to front bumper harness mating connector).
- 5Insulation and short circuit check: Measure signal wire resistance to ground and check for shorts to power. Rule out hidden faults caused by harness chafing resulting in a short to ground or power.
- 6Component replacement and verification: After replacing the faulty sensor or repairing the wiring harness, clear the fault code, evacuate the refrigerant system, perform a pressure holding test, and recharge the system (standard amount approximately 600-800g R134a or R1234yf). Use the diagnostic tool to read the pressure sensor data stream to confirm the displayed value matches the actual pressure (0.2-3.5MPa range) and does not fluctuate.
- 7System function test: Start the vehicle, turn on the air conditioning cooling and battery cooling modes, and verify the pressure sensor live data changes normally. Confirm the fault code does not recur. Perform a road test to verify the thermal management system operates normally.
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