This fault code indicates the voltage on the high-voltage side of the electric air conditioning compressor exceeds the controller's safety threshold (typically 750V-800V DC, depending on the vehicle's high-voltage platform) — Seal U
This fault code indicates the voltage on the high-voltage side of the electric air conditioning compressor exceeds the controller's safety threshold (typically 750V-800V DC, depending on the vehicle's high-voltage platform).
The system triggers the high-voltage interlock protection mechanism to prevent overvoltage breakdown of the compressor's internal power semiconductors (IGBT or SiC modules).
When the BMS or compressor controller detects the bus voltage momentarily or continuously exceeds the calibrated upper limit, it logs this fault and limits or disables compressor operation.
This causes a loss of air conditioning cooling and heating functions and, in extreme cases, triggers reduced-power operation of the vehicle's high-voltage system.
- 1Traction battery pack voltage spikes momentarily during the final stage of DC fast charging or heavy regenerative braking, exceeding the compressor controller's upper tolerance limit.
- 2Fault in the internal voltage sampling circuit of the air conditioning compressor high-voltage controller (ACCM), such as voltage divider resistor drift or Hall sensor miscalibration causing a false code.
- 3Main positive/main negative contactor in the high-voltage power distribution unit (PDU) welded or stuck, causing uneven voltage distribution and generating voltage spikes.
- 4Loose or burnt compressor high-voltage wiring harness connector (usually located near the right longitudinal rail in the front compartment) causes excessive contact resistance and triggers a transient overvoltage.
- 5Outdated vehicle software version, overly sensitive voltage threshold calibration, or unsynchronized detection caused by BMS communication delay.
- 1Use the BYD dedicated diagnostic tool (ED-400/ED-500) to read the detailed fault data stream. Record the bus voltage, SOC status, and ambient temperature at the time of the fault to distinguish between a true overvoltage condition and a false sampling report.
- 2Check the consistency of the traction battery pack total voltage and cell voltages. Use the diagnostic tool to perform a BMS active balancing test to rule out falsely high total voltage caused by cell overcharging.
- 3Disconnect the Manual Service Disconnect (MSD). Wait 5 minutes, then inspect the air conditioning compressor high-voltage wiring harness connector (typically orange, located on the right side of the front compartment) for burn marks, water ingress, or looseness. Measure the insulation resistance between the terminals (should be >500MΩ).
- 4Power on again. Turn on the air conditioning. Use a multimeter to measure the actual voltage at the compressor high-voltage input terminal and compare it to the diagnostic tool reading. If the deviation exceeds ±5%, replace the compressor controller.
- 5Check the contactor status inside the high-voltage power distribution unit (PDU). Measure the voltage drop across the contactor. If the voltage drop is >50mV in the closed state, replace the contactor assembly.
- 6If hardware inspection reveals no faults, update the air conditioning controller (ACCM) and BMS to the latest software versions, then recalibrate the high-voltage side voltage threshold.
- 7Clear the fault code. Perform a DC fast charging and full-load air conditioning test (minimum 30 minutes recommended) to verify the fault does not recur.
AC Compressor Not Working After Fast Charging: Case Report
Poor contact in the high-voltage harness caused transient overvoltage
Compressor controller sampling circuit fault
Software mismatch after high voltage distribution box replacement
False positive fault in low temperature conditions