This fault code indicates the IPB (Intelligent Integrated Braking System) detects the hydraulic pressure value from the brake master cylinder pressure sensor falls outside the system-calibrated normal threshold range (too high or too low) — Seal U
This fault code indicates the IPB (Intelligent Integrated Braking System) detects the hydraulic pressure value from the brake master cylinder pressure sensor falls outside the system-calibrated normal threshold range (too high or too low).
The IPB system monitors the driver’s braking intent and hydraulic circuit status in real time via the master cylinder pressure sensor.
The system logs a pressure out-of-range fault if the pressure signal voltage falls outside the valid 0.5-4.5V range, or if the pressure value mismatches the pedal travel and wheel cylinder pressure logic.
This fault triggers a degraded protection mode, which may limit ABS/ESC functions, disable automatic emergency braking, or cause abnormal brake pedal feel, severely compromising driving safety.
- 1Master cylinder pressure sensor inside the IPB integrated module drifted or damaged, causing abnormal signal output.
- 2Brake hydraulic system leak (lines, wheel cylinders, or aged IPB unit sealing ring) preventing the system from building or maintaining actual pressure.
- 3Severely low, degraded, or aerated brake fluid causing abnormal pressure transmission and sensor reading deviations.
- 4A sticking hydraulic valve body or motor drive fault inside the IPB electro-hydraulic control unit causes pressure regulation to exceed the calibrated range.
- 5Water ingress, corrosion, loose pins, or poor shielding in the pressure sensor wiring harness connector causing signal voltage fluctuations.
- 1Safety check and initial assessment: Verify the brake fluid level is between MAX and MIN, check the instrument cluster warning light status (ABS/ESC lights remain illuminated), and perform a road test to verify normal brake pedal travel and braking force.
- 2Diagnostic tool readout: Use VDS or Launch X431 to read complete fault codes and view freeze frame data (record pressure value, pedal travel, and vehicle speed when the fault occurred). Analyze whether the pressure is too high (>20MPa abnormal) or too low (<0.5MPa abnormal).
- 3Data stream analysis: Read the master cylinder pressure sensor voltage in real time. The normal range is 0.5-4.5V, corresponding to 0-25MPa. Press the pedal and verify the pressure changes linearly to rule out sensor drift.
- 4Circuit inspection: Disconnect the IPB module connector. Measure the resistance of the pressure sensor power supply (5V reference voltage), ground, and signal wires. Check the wiring harness for an open circuit or a short to ground/power. Inspect the connector pins for oxidation.
- 5Hydraulic system check: Inspect all four brake calipers and lines for leaks. Run the bleeding procedure to confirm the system is free of air. If the fluid level is normal but the system fails to build pressure, perform a sealing test on the IPB hydraulic unit.
- 6Component replacement: If diagnostics confirm a faulty internal IPB sensor or hydraulic unit, replace the entire IPB electro-hydraulic brake assembly (do not attempt individual repairs). After replacement, perform coding configuration and calibrate the longitudinal acceleration sensor.
- 7System calibration and verification: After replacement, perform the brake system bleeding procedure (use the diagnostic tool to perform motor bleeding). Clear the fault codes, perform an ESC dynamic test and emergency braking verification, and confirm the data stream pressure value is within the normal range.
Song PLUS DM-i IPB pressure sensor intermittent drift
Brake fluid leak caused master cylinder pressure to drop too low
Stuck IPB hydraulic valve caused pressure to exceed the upper limit
Water ingress in the wiring harness connector caused signal abnormality