DTC C120700 indicates the hydraulic pump motor inside the IPB (Integrated Power Brake) fails to return to its initial mechanical position (Home Position) within the specified time (typically 200-500 ms) after completing brake boost pressure build-up or an ABS/ESC control action — Seal U
DTC C120700 indicates the hydraulic pump motor inside the IPB (Integrated Power Brake) fails to return to its initial mechanical position (Home Position) within the specified time (typically 200-500 ms) after completing brake boost pressure build-up or an ABS/ESC control action.
This fault stems from a malfunction in the motor mechanical return mechanism, Hall position sensor signal feedback, or ECU closed-loop control logic.
Upon setting this DTC, the IPB enters Limp Home Mode, resulting in a stiff brake pedal and reduced brake assist.
The system disables ABS/ESC active intervention and retains only basic hydraulic braking, severely compromising driving safety.
- 1Excessive carbon brush wear or a burnt commutator in the internal DC motor of the IPB electro-hydraulic module causes the motor to seize in position, preventing rotation.
- 2Motor position sensor (usually a dual Hall sensor) signal drift, damage, or connector water ingress and oxidation, preventing the ECU from identifying the actual position.
- 3Internal mechanical binding in the IPB hydraulic unit, such as piston seal aging and swelling or binding caused by brake fluid contaminants, resulting in excessive motor load.
- 4IPB ECU internal motor drive circuit fault, such as a shorted H-bridge MOSFET or damaged gate driver chip, causing an abnormal return control signal.
- 5Power supply system fault, such as low battery voltage (<10.5V) or excessive ground resistance, causing insufficient motor torque to overcome mechanical resistance and return to position.
- 1Use the VDS2000/3000 diagnostic tool to read all fault codes and freeze frame data. Confirm C120700 is a Current DTC and record parameters at the time of occurrence, such as vehicle speed and pedal travel.
- 2Visually inspect the IPB assembly to confirm no brake fluid leakage or signs of collision deformation. Inspect wiring harness connectors C1 and C2 for backed-out pins, oxidation, or water ingress, and measure the retaining clip holding force.
- 3Measure the IPB supply voltage: Use a multimeter to measure the voltage at the +B (constant power) and IG1 (ignition power) terminals. The standard value is 12V±0.5V. The voltage drop during a load test must be <0.3V.
- 4Perform the IPB hydraulic bleeding procedure: Use the diagnostic tool to access the 'Brake System Bleeding' function and execute it in the following order: right rear - left rear - right front - left front. Observe the pump motor for smooth operation and check for abnormal noise.
- 5Perform actuator active test: Enter 'IPB Function Test' and trigger the pump motor. Use a stethoscope to verify the motor running sound is uniform. Monitor the motor current waveform (normal: smooth square wave; abnormal: sawtooth or flat-topped wave).
- 6If diagnostics confirm an internal fault, replace the IPB with ECU assembly (part number varies by model; e.g., Song PLUS DM-i uses 6A-3505010X). Note the brake pipe markings when removing the old part to prevent cross-contamination.
- 7After replacement, perform a complete calibration: a) Write the IPB coding using the diagnostic tool; b) Calibrate the longitudinal acceleration sensor and yaw rate sensor; c) Bleed the brake system again; d) Perform a road test to verify ABS/ESC functions.
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