This DTC indicates the brake booster (BLM/Booster) temperature sensor signal circuit voltage in the IPB (Intelligent Integrated Braking System) exceeds the normal range (0 — Seal U
This DTC indicates the brake booster (BLM/Booster) temperature sensor signal circuit voltage in the IPB (Intelligent Integrated Braking System) exceeds the normal range (0.5-4.5V).
The ECU detects a voltage signal continuously exceeding the threshold (typically >4.8V).
This condition usually indicates the temperature sensor signal wire shorts to the 12V power supply line (B+), or the internal thermistor fails due to a short circuit.
Due to temperature monitoring failure, the IPB enters a safety degraded mode and limits the brake assist function.
This limitation may cause a hard brake pedal and extended braking distance, constituting a severe fault that affects driving safety.
- 1The engine compartment wiring harness chafes against body metal edges or sharp edges, damaging the temperature sensor signal wire insulation and causing a short circuit to the 12V power wire.
- 2A short circuit in the brake booster internal temperature sensor thermistor pulls the signal voltage abnormally high to the 5V reference voltage.
- 3Water ingress, submersion, or moisture corrosion at the IPB wiring harness connector (usually located near the front compartment bulkhead) creates a low-resistance path between the signal terminal and the power terminal.
- 4IPB control unit internal signal sampling circuit fault (damaged ADC module or abnormal reference voltage), causing a false overvoltage report.
- 5Backed-out or deformed wiring harness connector terminals, or incorrect pin placement during repair, causing a short circuit between the signal wire and the power wire.
- 1Use the VDS diagnostic tool to read the complete fault codes and freeze frame data. Record the voltage, temperature, and vehicle status when the fault occurred. Confirm DTC P25C700 is currently present and will not clear.
- 2Open the engine compartment and visually inspect the wiring harness routing between the IPB and the Vehicle Control Unit (VCU). Inspect the firewall pass-through, harness retaining clips, and metal bracket contact points for wear, insulation damage, or burn marks.
- 3Disconnect the IPB wiring harness connector. Use a multimeter to measure the temperature sensor signal wire resistance to ground and insulation resistance to the power supply (B+). Normal resistance is >10MΩ. Low resistance indicates a short circuit.
- 4At an ambient temperature of 20°C, measure the resistance between the two temperature sensor terminals. The normal range is 2-3 kΩ (NTC thermistor characteristic). A resistance of <1 kΩ or close to 0 Ω indicates an internal sensor short circuit.
- 5Inspect the connector terminals for signs of water ingress, oxidation, and pin corrosion or deformation. Clean with electronic contact cleaner and apply conductive grease. Replace the connector or terminals if necessary.
- 6If the wiring harness and sensor are normal, measure the voltage to ground at the signal input terminal of the IPB module connector. If the reading still shows a 5V reference voltage, the IPB internal sampling circuit is faulty. Replace the IPB electro-hydraulic brake assembly.
- 7After replacing the IPB assembly or repairing the wiring harness, perform the complete brake system bleeding procedure, brake pedal position sensor zero-point calibration, and ESC system initialization learning.
- 8Clear the fault code and perform static and dynamic road tests (including rapid acceleration and emergency braking conditions) to confirm the fault does not recur and the brake system functions normally.
Wiring harness chafing caused short to power (Seal 6 DM-i)
Sensor internal thermistor short circuit (Song Plus DM-i)
Water ingress corroded connector, causing short circuit (Han EV)
IPB module internal sampling circuit fault (Tang DM-p)
Wiring harness connector pins misaligned after repair (Qin PLUS EV)