This DTC indicates abnormal communication between the EPB (Electronic Parking Brake) control module and the vehicle chassis CAN network (Chassis CAN) — Seal U
This DTC indicates abnormal communication between the EPB (Electronic Parking Brake) control module and the vehicle chassis CAN network (Chassis CAN).
Technical details: 1) The EPB module fails to receive valid data frames from the ABS/ESP, VCU, or gateway module within the preset monitoring period (typically 100ms), triggering a timeout counter overflow; 2) Received CAN messages fail the CRC check, contain an abnormal Data Length Code (DLC), or trigger a Bus-Off state.
On the BYD E5, the EPB system relies on the CAN bus to receive the vehicle speed signal (from the ABS), brake pedal status, gear position information, and power mode signal.
Communication interruption causes the EPB auto-release/Auto Vehicle Hold (AVH) function to fail.
Extreme cases may trigger Limp Home mode, though the system usually retains the mechanical emergency release function.
This fault belongs to the chassis network communication category.
Prioritize inspecting the physical layer wiring.
- 1CAN bus physical layer fault: Includes short circuit between CAN-H and CAN-L, short to 12V power/ground, open circuit, or excessive contact resistance (>1Ω). Common causes include wire chafing at the firewall wiring grommet or where the floor harness passes under the sill trim, and connector oxidation from water ingress after driving through water.
- 2Abnormal terminal resistor matching: The E5 model chassis CAN bus uses standard 120Ω terminal resistors located inside the ABS control unit and the gateway controller (integrated into the dashboard power distribution box or as a standalone module). Total parallel resistance must measure 60Ω. Resistance deviations exceeding 10% (e.g., poor connections causing resistance >70Ω or <50Ω) cause signal reflection and bit errors.
- 3EPB control module internal fault: damaged internal CAN transceiver (e.g., NXP TJA1042 chip), crystal oscillator clock drift causing sampling point offset, or failed module power supply circuit (12V to 5V) filter capacitor causing excessive supply ripple.
- 4Gateway controller routing fault: The E5 uses a gateway to connect the powertrain CAN, chassis CAN, and comfort CAN. A corrupted internal CAN routing table, outdated software, or an abnormal gateway power supply interrupts communication between the EPB network segment and other network segments.
- 5Electromagnetic interference or power supply quality issues: High-frequency interference from the operating high-voltage system (drive motor, DC-DC converter) enters the CAN wiring harness via inductive coupling, or an aging 12V battery (internal resistance >10mΩ) causes the system voltage to drop below 9V during startup, resetting the communication nodes.
- 1DTC Confirmation and Freeze Frame Analysis: Use a BYD VDS2000 or Launch X-431 diagnostic tool to read all DTCs. Distinguish between Current and History codes. Record the vehicle speed, system voltage, ambient temperature, and bus load rate from the freeze frame data. Check for concurrent multi-module communication faults (e.g., U1003, U0308, U0101). If present, prioritize troubleshooting the gateway and bus physical layer over individual modules.
- 2EPB module power supply and ground reference check: Disconnect the EPB control module connector (located under the center armrest box or near the rear axle motor). Measure the constant power supply (B+, Pin 30); voltage must be 12.6V±0.3V (static). Measure the ignition power supply (IGN, Pin 15) with the ignition in the ON position; voltage must be >12V. Measure the resistance between the ground wire (GND) and the vehicle body; resistance must be <1Ω. Inspect fuses EF05/EF06 (E5 model) in the instrument panel distribution box for blown elements or poor connections. Verify the power supply waveform ripple is <100mV.
- 3CAN bus physical layer quantitative inspection: Measure the terminating resistance between OBD diagnostic connector Pin 6 (CAN-H) and Pin 14 (CAN-L). The resistance must be 60Ω ± 6Ω (two 120Ω resistors in parallel). If the resistance is abnormal, disconnect the ABS and gateway modules separately for isolation testing. Measure the CAN-H voltage to ground (2.5–3.5V recessive, 3.5–4.5V dominant) and the CAN-L voltage to ground (1.5–2.5V recessive, 0.5–1.5V dominant). Use an oscilloscope to view the CAN waveform and check for spikes, bit width distortion, or abnormal voltage amplitude.
- 4Gateway controller in-depth inspection: Access the E5 gateway module (typically integrated into the dashboard power distribution box at position G2D or a standalone gateway box). Verify it runs the latest software version (post-2019 versions resolve early EMC compatibility issues). Check CAN line continuity between the gateway, EPB, and ABS (continuity resistance <1Ω, insulation resistance >10MΩ). Perform a gateway communication test using the diagnostic tool and check the packet loss rate.
- 5Harness interference inspection and rectification: Check if the EPB CAN harness (usually a twisted pair, 20 mm twist pitch) runs parallel to the high-voltage harness (orange HV cable) at a distance of <30 cm. If so, reroute the harness to maintain >50 cm spacing, or install a ferrite core. Check the 12V battery state of health (SOH) using an internal resistance tester. Replace the battery if the CCA value falls below 70% of the rated value or if the internal resistance is >10 mΩ.
- 6Software flashing and module replacement: Flash the EPB, ABS, and gateway modules (record the original vehicle VIN and configuration codes before flashing). If the fault persists after flashing and ruling out wiring and power supply issues, replace the EPB control module (E5 part number: 5A-3537010). After replacement, perform the EPB calibration procedure: zero-point learning (release to the limit position and record the position sensor value) and clamping force learning (simulate parking and record the motor current curve).
Oxidized gateway controller connector caused intermittent EPB communication fault
Interference between the CAN wiring harness and high-voltage wiring harness caused data frame errors.
EPB control module internal CAN transceiver damaged
Degraded 12V battery caused unstable communication voltage, triggering U100308.