B1645

DTC B1645 indicates the driver-side seat belt pretensioner squib circuit resistance measures 0 Ω or close to 0 Ω, confirming a short circuit — Atto 3

Safety System

DTC B1645 indicates the driver-side seat belt pretensioner squib circuit resistance measures 0 Ω or close to 0 Ω, confirming a short circuit.

The pretensioner is a critical SRS (Supplemental Restraint System) component.

During a collision, it fires the squib to rapidly tighten the seat belt and secure the occupant in the seat.

A 0 Ω resistance typically indicates an internal short circuit in the pretensioner squib, a wiring harness short to ground, bridged connector terminals, or a faulty internal driver circuit in the SRS control module.

This fault forces the SRS into fail-safe mode and continuously illuminates the instrument panel airbag warning light.

In a collision, the affected pretensioner will fail to deploy.

This condition may also disrupt normal airbag deployment logic, creating a severe safety hazard.

4
Cases Logged
BYD DTC AI Analysis

BYD Tang DM seat wiring harness wear caused B1645 fault

The vehicle came in with the airbag warning light on solid. Pulled DTC B1645 (driver pretensioner resistance 0 ohms). Found the wiring harness sheath damaged at the seat rail, with the black signal wire copper exposed and shorting to the seat frame. Repaired the damaged harness (re-wrapped and added protective sleeving), rerouted the harness to avoid interference with moving parts, and cleared the fault. Frequent electric seat adjustment on this model causes harness fatigue wear at the rails.
BYD DTC AI Analysis

BYD Yuan EV: Water ingress in seat belt pretensioner connector causing short circuit

The customer reported the airbag warning light illuminated after wading. The diagnostic tool showed active DTC B1645. Removing the driver's seat revealed water stains and green corrosion inside the yellow SRS connector at the base. Resistance between the terminals measured 0.2 Ω. During wading, water seeped in through the carpet; the aged connector seal then allowed water entry. We cleaned the connector terminals using precision electrical cleaner and compressed air, replaced the waterproof seal, and applied sealant around the connector to improve waterproofing. The fault was resolved.
BYD DTC AI Analysis

Internal short circuit in BYD Song MAX pretensioner

Replaced the front bumper after a minor collision; B1645 then set. Measured the resistance between the pretensioner connector terminals under the seat: 0 Ω. Disconnected the connector and measured the pretensioner body resistance: still 0 Ω. Determined the pretensioner internal bridge wire had fused, causing a short. Suspected cause: pretensioner energized during collision but did not fully detonate, or electrostatic damage during parts replacement. Replaced the driver-side seat belt retractor assembly (including pretensioner) and re-matched the SRS system. The warning light went out and system operation returned to normal.
BYD DTC AI Analysis

BYD Qin Pro seat modification pinched wiring harness, causing short circuit.

The customer installed aftermarket seat ventilation and heating, after which the airbag warning light came on. Inspection found the wiring harness had not been secured properly during the modification. The seat frame pinched it, damaging the insulation and causing a direct short between the positive and negative wires. The pretensioner circuit measured 0 Ω, but the pretensioner unit itself was undamaged. Repaired the harness: cut out the damaged section, soldered the wires, and sealed the joints with heat-shrink tubing. Rerouted the harness and secured it with cable ties to the outside of the seat frame to prevent it being pinched again. Cleared the fault codes, and the system returned to normal.
Data confidence: Community This information is for reference only. Always consult a qualified technician for diagnosis and repair. Do not attempt high-voltage system repairs yourself.