B16401B

DTC B16401B indicates the Airbag Control Unit (ACU) detects the driver-side seat belt pretensioner circuit resistance falls outside the normal range (typically 2 — Qin Plus

Safety System

DTC B16401B indicates the Airbag Control Unit (ACU) detects the driver-side seat belt pretensioner circuit resistance falls outside the normal range (typically 2.0-3.0 Ω), indicating an open circuit or disconnected state.

This active SRS fault means the driver-side seat belt pretensioner may fail to ignite and retract during a collision, increasing seat belt slack and reducing occupant restraint protection.

The '1B' fault code suffix typically represents a specific subtype high-byte/low-byte coding, specifically denoting an open circuit or high-resistance fault.

This fault illuminates the airbag warning light continuously.

Some models may sound a warning buzzer and force the airbag system into a degraded protection mode, allowing only partial airbag deployment.

5
Cases Logged
BYD DTC AI AnalysisFrom Chinese market (translated)

E2 ride-hailing vehicle: loose seat connector causing intermittent warning

A 2019 BYD E2 ride-hailing vehicle with 80,000 km had an intermittent airbag warning light on the instrument cluster, occurring more frequently on rough roads. VDS scanning returned DTC B16401B, with the fault history logged as intermittent. Inspection revealed the driver's seatbelt pretensioner connector (yellow two-pin plug) had a broken locking tab and was loose. Frequent seat adjustments for passengers entering and exiting the vehicle caused the connector to work loose over time. The repair involved replacing the pretensioner connector assembly (including wiring harness repair section) and securing the harness to the seat frame mounting points with cable ties to stop the seat movement from pulling on the harness. The fault did not recur during a one-month follow-up.
BYD DTC AI AnalysisFrom Chinese market (translated)

Qin EV pretensioner not connected after accident repair

2020 BYD Qin EV. After front-end collision repairs, the airbag warning light stays on. Stored DTC: B16401B (current fault). Inspection found the driver's pretensioner had deployed (needs replacement). The repair shop replaced the seatbelt assembly but failed to fully seat the pretensioner connector (audible click but pins not engaged). Reconnected the connector, heard the secondary lock engage, cleared the DTC – but it returned. Further measurement showed new pretensioner resistance 0.8 Ω, below spec. The aftermarket component was out of specification. Replaced with genuine seatbelt assembly; resistance measured 2.3 Ω. Fault fully resolved.
BYD DTC AI AnalysisFrom Chinese market (translated)

E3: High resistance in connector due to corrosion after wading

2020 BYD E3. After driving through water about 30 cm deep in heavy rain, the airbag warning light came on. Scanned DTC B16401B. Live data showed pretensioner resistance at 5.6 ohms (out of spec). Removed the driver's seat and found the carpet damp. The pretensioner connector had green copper corrosion inside. Cleaned the terminals and applied electrical contact cleaner; resistance dropped to 2.1 ohms, but the fault returned the next day. Finally, replaced the connector, cleared the standing water from the carpet (unblocked the sunroof drain tube), and wrapped the connector with waterproof tape. Permanently resolved the fault. Advised the owner to avoid driving through water and to check drain holes regularly.
BYD DTC AI AnalysisFrom Chinese market (translated)

Wiring harness chafed through at seat rail, open circuit

My 2019 Qin EV has 120,000 km on the clock. The airbag warning light stayed on constantly with DTC B16401B. I checked the connectors and pretensioner resistance—both normal at 2.2Ω—but wiggling the seat harness caused the resistance to intermittently go to infinity (open circuit). I stripped back the corrugated tubing near the seat rail and found the seat rail pinched the pretensioner wiring (yellow/black) when the seat was moved fully forward or backward. Long-term friction broke the internal copper strands, leaving only the insulation intact. I rerouted the wiring from the ACU, using dedicated wire loom protection to bypass the rail’s travel path and prevent mechanical interference. This is a common issue on the Qin EV and E2; the manufacturer should improve the harness routing.
BYD DTC AI AnalysisFrom Chinese market (translated)

ACU sampling circuit misreported fault

A 2020 E3 had persistent DTC B16401B after multiple replacements of the driver's seatbelt and wiring harness. The pretensioner resistance and harness continuity were normal, but live data showed the ACU detected an open circuit. Inspection of the ACU connector revealed terminal expansion on Pin 23 (pretensioner high-side drive). Tightening the terminal with a harness repair tool did not resolve the fault. Technicians determined the fault to be an internal pretensioner drive circuit issue in the ACU (likely sampling resistor drift). Replacing the Airbag Control Unit (ACU) and recoding and matching it completely resolved the fault. This case reminds technicians that after ruling out external wiring and components, they should consider the control unit itself as the source of the failure.
Data confidence: Community This information is for reference only. Always consult a qualified technician for diagnosis and repair. Do not attempt high-voltage system repairs yourself.