C002192

This fault code indicates the IPB (Integrated Power Brake) system detects pressure inside the brake booster chamber below the normal operating threshold — Atto 3

Braking System

This fault code indicates the IPB (Integrated Power Brake) system detects pressure inside the brake booster chamber below the normal operating threshold.

In models such as the Song PLUS DM-i, the IPB system generates brake assist pressure via an electric vacuum pump or direct motor drive and continuously monitors this pressure using a pressure sensor.

The system triggers DTC C002192 when it detects assist pressure remaining below the target value (typically below -0.6bar or the set threshold range) for longer than the specified time (e.g., 500ms) and rules out sensor signal interference.

This fault causes a hard brake pedal and increased braking distance.

The system restricts the regenerative braking function and illuminates the ABS/ESC warning light.

Extreme conditions may trigger Limp Home mode, severely compromising driving safety.

4
Cases Logged
BYD DTC AI Analysis

Song PLUS DM-i: Worn vacuum pump carbon brushes cause intermittent DTCs

Vehicle: 2021 Song PLUS DM-i, 82,000 km. Symptoms: ABS warning light intermittently illuminates during cold starts (DTC C002192), clears after warm-up; brake pedal gradually stiffens. Diagnosis: Live data revealed the vacuum pump running continuously but only reaching -0.45 bar, below threshold. Disassembly revealed motor brushes worn to their limit (<5 mm) and a burnt commutator. Solution: Replaced the electric vacuum pump assembly (with control module) and performed IPB system calibration. Fault resolved. Service tip: DM-i vacuum pumps operate more frequently than conventional fuel vehicles; inspect the pump every 60,000 km.
BYD DTC AI Analysis

IPB module pressure sensor drift false alarm

Vehicle: 2021 Song PLUS DM-i, 35,000 km. Issue: Brake system warning light illuminates intermittently while driving; DTC C002192 stored, but brake pedal feels normal without hardening. Diagnosis: Scan tool showed booster pressure at -0.05 bar (near atmospheric), contradicting actual brake feel. Checked vacuum lines—no leaks. Vacuum pump works normally. Found signal drift in the IPB internal pressure sensor. Fix: Replaced the IPB integrated electro-hydraulic brake module assembly (new module requires VIN matching). Performed brake line bleeding and sensor zero-point learning after replacement. Fault eliminated.
BYD DTC AI Analysis

Stuck vacuum line check valve causing pressure leak

Vehicle: 2021 Song PLUS DM-i, 48,000 km. Symptoms: DTC C002192 sets after extended downhill driving or frequent braking, clears after restart. Diagnosis: Static pressure hold test showed vacuum dropping from -0.8 bar to -0.4 bar within 30 seconds—severe retention loss. Step-by-step inspection found the vacuum pump outlet check valve stuck half-open, causing vacuum backflow. Repair: Replaced the vacuum check valve (integrated in the vacuum line), cleaned the vacuum pump port, applied a thin layer of vacuum silicone grease on reassembly, and confirmed normal pressure retention. Fault resolved.
BYD DTC AI Analysis

Outdated IPB module software caused false fault codes.

Vehicle: 2021 Song Plus DM-i, 21,000 km. Fault: C002192 sets intermittently during high-speed driving (>100 km/h), with the ESC OFF light flashing. Diagnosis: Checked vacuum system and power supply circuits; both normal. Fault frequency extremely low (once per month). Consulted BYD Technical Service Bulletin (TSB) and identified an IPB control software defect for this VIN range. The software falsely triggers pressure monitoring logic under specific combinations of vehicle speed and brake pedal rate. Resolution: Updated IPB module software to latest version (≥V2.3.5). No recurrence after one month of monitoring post-update.
Data confidence: Community This information is for reference only. Always consult a qualified technician for diagnosis and repair. Do not attempt high-voltage system repairs yourself.