C05CF00

DTC C05CF00 indicates the signal voltage or travel value from Master Cylinder Position Sensor B inside the IPB (Intelligent Integrated Braking System) falls outside the calibrated range (typically 0 — Qin Plus

Braking System

DTC C05CF00 indicates the signal voltage or travel value from Master Cylinder Position Sensor B inside the IPB (Intelligent Integrated Braking System) falls outside the calibrated range (typically 0.5-4.5V or the corresponding physical travel limit).

This sensor features a dual-redundant design (Sensors A and B) to monitor brake master cylinder piston displacement in real time, enabling brake pedal travel interpretation, precise brake force distribution, and redundant safety cross-checking.

The IPB control unit sets this fault if Sensor B experiences an open circuit, short circuit, mechanical binding, or excessive signal deviation from Sensor A.

The fault may cause abnormal brake pedal feel (soft/hard), restricted regenerative braking, ABS/ESC system deactivation, and Automatic Emergency Braking (AEB) failure.

In extreme cases, it triggers limp mode (speed-limited driving).

5
Cases Logged
BYD DTC AI Analysis

Seal DM-i: Oxidized IPB sensor pins caused abnormal signal

Dashboard displayed "Check braking system", ABS/ESC fault lights illuminated, and brake pedal felt stiff. Scanned with VDS2000 and retrieved DTCs C05CF00 (Master cylinder position sensor B out of range) and C05CE00 (Sensor B voltage low). Checked IPB controller power and ground — both normal. Inspected master cylinder position sensor harness connector and found white oxidation on Pin 3 (signal) and Pin 4 (ground). Data stream showed Sensor B voltage jumping erratically between 0.2-4.8V while Sensor A varied linearly. Cleaned pins, applied conductive grease, and test drove; fault temporarily cleared but returned after 3 days. Replaced IPB assembly, performed brake bleeding and sensor calibration; fault permanently resolved.
Original source ↗
BYD DTC AI Analysis

Poor ground on Song PLUS DM-i caused Sensor B undervoltage and out-of-range condition

Intermittent "Braking System Fault" warning on startup. Warning cleared after restart but reappeared while driving. Scanner detected C05CF00 and C05CE00 simultaneously. Brake fluid level normal, no leaks. IPB ignition supply voltage fluctuating 9–11V. Harness traced to IPB controller ground at left front longitudinal beam: retaining bolt corroded and loose, contact resistance 0.8Ω (spec <0.1Ω). Ground point cleaned to bare metal, new M8 bolt installed with anti-corrosion compound, tightened to 25Nm. Ground resistance retested at 0.03Ω. Fault codes cleared, no recurrence. No parts replaced.
BYD DTC AI Analysis

Han EV IPB mounting bracket deformation causes sensor signal mismatch

While driving, the vehicle suddenly experienced power limitation. The dashboard displayed "Brake system fault", brake pedal travel increased, and the pedal required deep application to generate braking force. Read DTCs C05CF00 (Sensor B out of range) and C05D000 (A/B sensor mismatch). Data stream showed Sensor A at 15% piston position and Sensor B at 89%—the difference far exceeds the threshold (normal is <5%). Inspection found the IPB assembly mounting bracket had deformed slightly when the vehicle bottomed out. The IPB and brake master cylinder were misaligned, creating side force on the piston during movement. Adjusted the IPB mounting position, used feeler gauges to ensure the mounting surface gap was under 0.1mm, and tightened to the specified torque. Performed master cylinder position sensor calibration; the A/B sensor values synchronized and the fault cleared.
BYD DTC AI Analysis

Water ingress into Seal 06 DM-i sensor connector caused intermittent fault

Owner reported the instrument cluster consistently displayed a brake system fault after rain or washing, clearing once dry. Inspection found the IPB mounted low with a degraded waterproof seal on the sensor harness connector, allowing water ingress. The sensor B signal line measured only 0.5 MΩ insulation resistance (specification: >10 MΩ), causing signal leakage to ground and pulling the voltage below the lower limit. Dried the connector with compressed air, replaced the waterproof seal, and applied waterproof sealant to the damaged section of the wiring harness corrugated tube. Advised the owner to avoid directing high-pressure washers at the IPB area; the fault has not recurred.
BYD DTC AI Analysis

Tang DM-p IPB software false positive causing intermittent C05CF00

No actual braking fault, but the brake warning light on the dash came on intermittently with DTC C05CF00. Checked sensor wiring, power supply and ground — all normal. Data stream showed Sensor B signal within normal range but with occasional instantaneous spikes (<50ms). Consulted BYD technical bulletin: confirmed as IPB controller software V1.02 bug. Under specific road conditions (continuous bumpy roads), the signal sampling filter algorithm defect causes false positives. Upgraded IPB software to V1.05, cleared historical DTCs, performed sensor calibration, and monitored for 1 week — no recurrence.
Data confidence: Community This information is for reference only. Always consult a qualified technician for diagnosis and repair. Do not attempt high-voltage system repairs yourself.