This fault code indicates a short to ground in the plate heat exchanger (PHE) outlet temperature sensor signal circuit, or an internal sensor short circuit — Atto 3
This fault code indicates a short to ground in the plate heat exchanger (PHE) outlet temperature sensor signal circuit, or an internal sensor short circuit.
This sensor typically utilizes an NTC (negative temperature coefficient) thermistor to monitor the coolant or refrigerant temperature exiting the PHE, serving as a key feedback component for the thermal management system.
The short circuit sends an abnormal voltage signal (typically near 0V) to the ECU, causing the system to falsely detect an extreme temperature state.
This triggers the thermal management protection strategy, resulting in: forced electric compressor shutdown, battery cooling circuit interruption, restricted PTC heating function, or activation of the 'Power System Malfunction' reduced power mode.
Continued driving may overheat the battery pack or drive motor due to the lack of effective temperature monitoring, creating a thermal runaway risk.
- 1Internal short circuit in the sensor body: Prolonged exposure to high temperatures and high humidity ages the NTC thermistor. Encapsulation failure causes an internal short circuit, dropping the resistance value to near 0 Ω.
- 2Wiring harness physical damage: The plate heat exchanger sits in the high-temperature area of the front compartment. A loose retaining clip allows the wiring harness to rub against sharp metal edges, damaging the insulation and shorting the signal wire (usually Pin 2) to body ground.
- 3Connector water ingress short circuit: An aged front compartment low-voltage connector seal allows water intrusion during wading or high-pressure washing. This causes a short circuit between pins or to ground, often leaving visible corrosion marks.
- 4Assembly process defect: Incorrect wiring harness routing during repair allows sharp metal bracket edges to cut the harness, or an improperly seated sensor connector causes the terminal to shift and contact the housing.
- 5ECU sampling circuit fault (rare): An internal pull-down resistor in the air conditioning controller or thermal management module shorts, continuously holding the signal line low.
- 1Safety preparation and verification: Disconnect the high-voltage service disconnect and wait 5 minutes for the high-voltage capacitors to discharge. Use the VDS2000/BYD dedicated diagnostic tool to read the freeze frame data. Record the ambient temperature, vehicle speed, and temperature difference between the heat exchanger inlet and outlet at the time of the fault.
- 2Initial visual inspection: Check the plate heat exchanger outlet temperature sensor connector (usually located on the battery cooler or chiller outlet pipe) for looseness, backed-out pins, or water ingress. Check the wiring harness securing status and wear at the firewall and battery pack edge.
- 3Sensor body inspection: Disconnect the sensor connector and use a multimeter to measure resistance between the two sensor terminals. At room temperature (25°C), standard resistance is 1.5-2.5 kΩ (refer to the workshop manual for specific values). If resistance is <100 Ω or infinite, replace the sensor.
- 4Harness continuity and insulation test: Disconnect the corresponding connector at the air conditioning controller (or thermal management module). Measure the continuity resistance between the sensor connector signal terminal and the controller terminal (should be <1 Ω). Measure the resistance between this terminal and body ground (should be >10 MΩ; if <1 kΩ, confirm a short to ground).
- 5Isolate the short circuit in sections: If the wiring harness shorts to ground, use the half-split method. Strip the harness sheath at the pathway midpoint, measure, and systematically locate the damage. Focus the inspection on bends routed along the front compartment longitudinal beam and the battery pack casing edge.
- 6Repair and Verification: Repair the damaged wiring harness (wrap with waterproof heat-shrink tubing, or replace the entire harness if necessary) or replace the faulty sensor. Restore all connections and clear the DTC. Start the vehicle, turn on the air conditioning cooling/heating, and observe the data stream to verify the outlet temperature value changes according to operating conditions (normal range: -10°C to 80°C).
- 7Road test verification: Perform a dynamic road test for over 20 minutes. Monitor the data synchronization of all temperature sensors in the thermal management system. Confirm the fault code does not return and the system has no abnormal protection.
Qin Pro EV: Internal short circuit in plate heat exchanger sensor caused air-con failure.
Worn front compartment wiring harness causing intermittent short circuit on BYD Qin EV300
Sensor connector shorted due to water ingress after wading
False fault: Low ECU software version caused sampling anomalies
Post-repair fault: Failure to bleed cooling system after coolant replacement caused false sensor reading.