DTC B164B-00 indicates the airbag control unit (SRS ECU) detects an abnormally low-resistance path (typically <1Ω) from the front passenger seat belt pretensioner ignition circuit to body ground — Atto 3
DTC B164B-00 indicates the airbag control unit (SRS ECU) detects an abnormally low-resistance path (typically <1Ω) from the front passenger seat belt pretensioner ignition circuit to body ground.
The pretensioner is a pyrotechnic safety device containing an igniter and a gas generator, with a normal resistance of approximately 2.0-3.0Ω.
A short to ground indicates damaged insulation on at least one of the two ignition circuit wires contacting vehicle body metal, or an internal short circuit within the pretensioner igniter.
The system classifies this fault as severe because: 1) the short circuit can cause unintentional pretensioner deployment, injuring the occupant; 2) it can prevent pretensioner deployment during a collision, causing a loss of restraint protection; 3) the SRS system enters fail-safe mode, which can disable the front airbags.
- 1Damaged pretensioner wiring harness sleeve under the front passenger seat: Frequent fore-and-aft seat adjustment causes continuous bending of the wiring harness below the B-pillar or near the seat rail, wearing through the insulation and causing a short to ground against the vehicle body metal.
- 2Pretensioner connector water ingress and oxidation: Vehicle wading, a blocked sunroof drain tube, or deep interior cleaning allows liquid to seep into the front passenger pretensioner connector (usually located under the seat or inside the B-pillar trim panel), causing a short circuit between terminals or a short to ground.
- 3Internal pretensioner igniter damaged: Previous physical impact, dropping, or aging caused a short circuit between the internal bridge wire and the housing, or moisture in the igniter charge caused an abnormal resistance drop.
- 4SRS control unit internal drive circuit fault: Pretensioner driver chip or power transistor breakdown inside the airbag ECU causes a continuous low-level output signal.
- 5Improper modification or repair: Retaining screws pierce the pretensioner wiring harness when installing seat heating, ventilation, or replacing seat covers; or failing to fully lock the pretensioner connector after accident repairs allows terminals to back out and contact the metal bracket.
- 1Safety preparation: Set the vehicle to OFF, disconnect the low-voltage battery negative terminal, wait at least 90 seconds (to fully discharge the SRS capacitor), and wear an anti-static wrist strap.
- 2Visual Inspection: Remove the front passenger seat (or lift the rear section only). Inspect the yellow pretensioner harness connector under the seat and below the B-pillar (inside the sill trim) for obvious damage, burn marks, or liquid ingress.
- 3Connector isolation test: Disconnect the pretensioner connector. Use a digital multimeter to measure the resistance between the terminals on the pretensioner side (normal: 2.0-3.0 Ω). If the resistance approaches 0 Ω, replace the pretensioner assembly. Measure the resistance to ground on the wiring harness side (should be >1 MΩ). If continuity exists, repair the wiring harness.
- 4Harness continuity check: Use probes to measure the harness resistance between the SRS ECU connector (usually located in the lower centre console or centre tunnel) and the pretensioner connector (must be <1 Ω), and measure the insulation resistance to ground for each of the two wires.
- 5Substitute resistor verification: Connect a dedicated 2Ω substitute resistor (airbag simulator) to the pretensioner connector. Connect the battery, power on, and read the fault code. If the fault code changes to a history code or clears, the pretensioner is faulty.
- 6SRS ECU inspection: If the wiring harness and pretensioner are normal, measure the voltage and resistance to ground at the corresponding SRS ECU pins. Replace the airbag control unit if necessary (requires programming and matching).
- 7Repair and replacement: Repair the damaged wiring harness (wrap with two layers of high-temperature insulating tape and add corrugated conduit protection if necessary). Replace the damaged pretensioner (install a brand-new genuine part; do not reuse a deployed pretensioner).
- 8System reset: Clear the fault code and perform the SRS system self-check cycle (set the power to ON and observe if the airbag warning lamp turns off after the self-check). Use the diagnostic tool to perform 'Crash Sensor Calibration' and 'Configuration Information Writing' (if replacing the ECU or pretensioner).
Seat adjustment chafed the wiring harness, causing a short circuit.
Connectors on the water-damaged vehicle oxidised and short-circuited
Internal damage to pretensioner after accident repair
Aftermarket seat heater installation pierced the wiring harness.
SRS ECU internal drive circuit fault