This DTC indicates the electric air conditioning compressor (E-Compressor) internal high-voltage drive circuit detected an abnormal overcurrent condition — Atto 3
This DTC indicates the electric air conditioning compressor (E-Compressor) internal high-voltage drive circuit detected an abnormal overcurrent condition.
Specifically, the compressor's built-in permanent magnet synchronous motor (PMSM) drive current exceeded the IGBT power module safety threshold (typically 30-50A, depending on the vehicle model).
This fault involves the compressor internal high-voltage inverter module, motor winding insulation condition, or an abnormal mechanical load.
The compressor control unit (ECU) triggers this fault when it detects, via the Hall current sensor, that the instantaneous phase current continuously exceeds the calibrated threshold (e.g., 60A/100ms or 80A/10ms).
This fault initiates an automatic compressor protective shutdown, affecting air conditioning cooling and battery thermal management functions.
In extreme cases, it may damage the high-voltage fuse or high-voltage wiring harness.
- 1Inter-turn short circuit in the internal compressor motor winding or decreased phase-to-phase insulation resistance (below 20MΩ) causes abnormally high operating current, typically resulting from prolonged high-temperature operation or degraded refrigerant oil.
- 2Compressor controller IGBT power module breakdown (such as Infineon or ST brand modules) causes upper and lower bridge arm shoot-through or phase-loss operation, triggering overcurrent protection.
- 3Scroll plate mechanical binding or wear (commonly due to refrigerant contamination or poor lubrication), causing a sudden increase in motor load torque and a corresponding rise in drive current.
- 4Abnormal refrigerant circulation (severe undercharge or overcharge) causes poor internal compressor lubrication or liquid slugging, resulting in increased mechanical resistance torque and current fluctuations.
- 5Compressor control board (PCB) current sensing circuit fault (e.g., shunt resistor value drift or damaged operational amplifier chip), triggering a false overcurrent signal.
- 1High-voltage safety procedure: Perform the standard power-down procedure (OFF position → disconnect low-voltage battery negative terminal → remove service disconnect/MSD → wait 5 minutes → verify zero voltage). Ensure the high-voltage system voltage is below 60V.
- 2In-depth DTC diagnosis: Use VDS2000 or Launch X431 to read all DTCs. Check for accompanying fault codes (e.g., B2AB349 temperature sensor fault, B2AB149 motor phase loss). Review the Fault Freeze Frame data for the compressor speed, current, and bus voltage recorded at the time of the fault.
- 3Wiring harness and connector inspection: Check the compressor high-voltage wiring harness (HV+, HV-) insulation for damage, measure the high-voltage interlock loop (HVIL) continuity, and check the low-voltage control plug (12Pin or 8Pin) for backed-out pins, oxidation, or signs of water ingress.
- 4Insulation resistance and winding inspection: Use a 1000V megohmmeter to measure the insulation resistance between the compressor high-voltage terminal and the housing (must be >500MΩ). Use a micro-ohmmeter to measure the DC resistance of the three-phase windings (resistance deviation between UV/VW/WU must be <5%, approximately 0.5-2Ω at room temperature).
- 5Mechanical system inspection: Check air conditioning line pressures (normal high-pressure side: 1.2-1.6 MPa; low-pressure side: 0.15-0.25 MPa). Check the refrigerant flow state at the sight glass. If necessary, recover the refrigerant and inspect the refrigerant oil for black discoloration or metal shavings.
- 6Component replacement and system reset: If diagnostics confirm an internal compressor fault, replace the electric compressor assembly (part numbers vary by model, e.g., BC28A or BC36 series) and the desiccant canister. Add the standard amount of POE68 or ND-OIL11 refrigerant oil, evacuate the system (hold -0.1MPa for 30 minutes), and charge R134a or R1234yf refrigerant to the nameplate capacity.
- 7Function verification and handover: Clear the fault codes. Power on the vehicle and perform the compressor self-test (typical self-test current: 2-5A). Observe the A/C cooling performance. Monitor the actual compressor operating current during a road test (normal operating current: 5-25A, varies with speed). Verify the fault code does not return.
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