DTC C000304 indicates an electrical or functional fault in High Pressure Switch Valve 1 inside the ESP (Electronic Stability Program) hydraulic modulator — Atto 3
DTC C000304 indicates an electrical or functional fault in High Pressure Switch Valve 1 inside the ESP (Electronic Stability Program) hydraulic modulator.
This solenoid valve is a core actuator in the ESP Hydraulic Control Unit (HCU).
It controls the brake fluid pressure build-up path from the master cylinder to the wheel cylinders during ABS/ESP intervention.
The ECU sets this fault upon detecting an open circuit or short circuit (to ground or power) in the valve drive circuit, or an abnormal valve spool response.
When this fault occurs, the ESP system enters fail-safe mode, disables active intervention functions, retains only conventional hydraulic braking, and illuminates the ABS/ESP warning light on the instrument cluster.
- 1Open circuit, short circuit, or resistance drift in the High-Pressure Switching Valve 1 solenoid coil inside the ESP hydraulic modulator assembly (outside the 5-20Ω standard range)
- 2Poor contact, backed-out terminals, oxidation, corrosion, or water seal failure between the hydraulic modulator and the wiring harness connector causing interrupted signal transmission.
- 3ESP ECU internal solenoid valve drive circuit fault, such as a burned H-bridge driver chip, MOSFET, or related sampling resistor
- 4Severe brake fluid contamination (excessive water content or crystallized impurities) causes mechanical binding of the valve spool, triggering abnormal position sensor feedback.
- 5Abnormal system supply voltage: battery voltage below 9V or above 16V causes the ECU to misjudge the solenoid valve drive status.
- 1Use the BYD dedicated diagnostic tool (VDS/VDS2000/VDCI) to read fault codes and freeze frame data. Record environmental parameters such as vehicle speed and voltage at the time of the fault. Clear the fault codes and perform a road test to reproduce the fault.
- 2Check that the brake fluid level is between the MAX and MIN marks. Inspect the brake fluid for discoloration, cloudiness, or metal particles. Replace the brake fluid if necessary.
- 3Disconnect the ESP hydraulic modulator electrical connector. Check if the pins (typically pin 25 power, pin 38 ground, and related signal pins) are oxidized, backed out, or corroded. Clean the pins with electrical contact cleaner and measure the supply voltage (standard: 10-16 V).
- 4Measure the solenoid coil resistance of High Voltage Switching Valve 1 (refer to the vehicle repair manual, typically 5-20 Ω). If the resistance is infinite (open circuit) or close to 0 Ω (short circuit), the valve body has an internal fault.
- 5Connect the diagnostic tool and perform the 'Solenoid Valve Active Test' (component test). Listen for an actuation 'click' from the corresponding valve body inside the hydraulic modulator. If the sound is absent or weak and circuit measurements are normal, confirm the valve body is mechanically stuck or the coil has failed.
- 6If all previous checks are normal but the fault code persists, check the continuity and insulation of the wiring harness from the ECU to the valve body. After ruling out harness wear and short to ground, conclude the ECU internal drive circuit has failed. Replace the ESP hydraulic modulator assembly with ECU.
- 7After replacing the hydraulic modulator, perform the brake system bleeding procedure (use the diagnostic tool to trigger the pump motor for bleeding). Calibrate the steering angle sensor and G sensor. Finally, drive in a straight line at a speed above 30 km/h for at least 10 seconds to complete the system self-check.
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