C003504

DTC C003504 indicates a right front wheel speed sensor (RF Wheel Speed Sensor) circuit or signal abnormality, specifically low sensor supply voltage, signal voltage out of range, or compromised circuit integrity — Atto 3

Braking System

DTC C003504 indicates a right front wheel speed sensor (RF Wheel Speed Sensor) circuit or signal abnormality, specifically low sensor supply voltage, signal voltage out of range, or compromised circuit integrity.

In the BYD ABS/ESP system, this fault prevents the control unit from obtaining an accurate right front wheel speed signal and triggers limp mode.

Effects include: ABS function disabled, ESP deactivated, EBD malfunction, automatic emergency braking (AEB) function limited, regenerative braking efficiency reduced or disabled, and cruise control unavailable.

This DTC is a hard fault.

The control unit triggers this code upon continuously detecting the abnormality with the ignition switch in the ON position or while driving.

5
Cases Logged
5
Causes
  • 1Wheel speed sensor component fault: Internal coil open/short circuit, abnormal magnetic induction sensor resistance (normal: 1.0-1.5kΩ), abnormal Hall sensor power supply, or internal circuit damage, resulting in weak or distorted signal output.
  • 2Wiring and connector issues: Sensor plug oxidation, water corrosion, or loose pins; worn wiring harness insulation causing a short to ground or intermittent open circuit; high motor compartment temperatures causing the wiring harness to age and crack, especially prone to rubbing against the body where the right front longitudinal beam retaining clip is loose.
  • 3Mechanical installation and clearance faults: Sensor-to-tone wheel (reluctor ring) gap is too large (standard: 0.3-1.2 mm) or too small (causing rubbing); a loose or damaged right front wheel bearing causes tone wheel radial runout to exceed tolerance (>0.1 mm), preventing the sensor from detecting a stable signal.
  • 4Signal tone ring contaminated or damaged: Brake dust, metal shavings, or muddy water adhering to the tone ring surface; broken or deformed tone ring teeth (common after accident repairs or prolonged water exposure), causing irregular magnetic flux variations.
  • 5Internal fault in the ABS pump assembly: Damage to the right front wheel speed signal processing circuit inside the ABS control unit, a burnt sampling resistor, or a poor ground connection causes the system to falsely detect a sensor circuit fault.
  • 1
    Pre-inspection and fault confirmation: Connect the VDS or OEM diagnostic tool to read all fault codes. Confirm whether C003504 is a current (Active) or historical (History) fault. Review the freeze frame data and record parameters such as vehicle speed and voltage when the fault occurred. Clear the fault codes and perform a road test to confirm the fault reproduction conditions.
  • 2
    Visual and mechanical inspection: Raise the vehicle and check the right front wheel speed sensor installation. Verify the bolt torque (usually 8-12 N·m). Check the sensor head for metal filings, oil contamination, or physical damage. Inspect the signal tone ring integrity and clean its surface. Manually rock the right front wheel to check bearing play and verify there is no radial or axial looseness.
  • 3
    Electrical parameter measurement: Disconnect the sensor connector and measure the sensor resistance (magnetic inductive type: 1.0-1.5kΩ; Hall type requires power supply testing). Measure the harness-side supply voltage (12V±0.5V at ignition ON) and ground wire resistance (<1Ω). Use an oscilloscope to check the signal waveform. Verify a sine wave (magnetic inductive type) or square wave (Hall type) with normal amplitude.
  • 4
    Harness continuity and insulation test: Test continuity from the sensor connector to the ABS pump ECU connector (resistance <1Ω). Measure signal wire insulation resistance to ground and to power (>10MΩ). Inspect harness securing points at wear-prone areas, including the engine compartment right front longitudinal rail and fender liner. Repair damaged sections and install corrugated conduit.
  • 5
    Component replacement and verification: If measurements confirm a faulty sensor, replace it with an OEM right front wheel speed sensor (distinguish between magnetoelectric and Hall types; E5 mostly uses the Hall type). If the bearing is loose, replace the wheel hub bearing assembly. After repair, clear the fault code and calibrate the wheel speed sensor (if required). Perform a 5-10 km/h low-speed driving test to confirm synchronization of the four wheel speed signals. Finally, perform an ABS/ESP dynamic road test.
BYD DTC AI Analysis

E5: Sensor contamination and connector oxidation caused abnormal signal

A 2018 BYD E5 with 80,000 km had constant ABS and ESP warning lights on the instrument panel. The scan tool read fault code C003504. Technicians removed the right front wheel speed sensor and found the magnetic head coated in iron filings and brake dust. The sensor plug pins showed white oxidation. They cleaned the sensor head and tone ring with carburetor cleaner, sanded the plug pins with fine sandpaper to remove the oxidation, applied conductive grease, and reinstalled. They cleared the fault codes and road tested; the wheel speed signal returned to normal and the warning lights went out. This fault is relatively common in vehicles driven through water or used long-term in humid conditions.
Original source ↗
BYD DTC AI Analysis

Song Pro: Excessive play in right front wheel bearing causing intermittent fault

2019 BYD Song Pro DM, 120,000 km. Dashboard intermittently displayed "Check ESP System". Scan tool showed C003504 as an intermittent fault. Data stream showed right front wheel speed signal occasionally dropping to zero or deviating more than 5 km/h from other wheels. Raised the vehicle and found obvious radial play in the right front wheel bearing (approximately 2 mm), causing the reluctor ring to oscillate radially relative to the sensor during rotation. Replaced the right front hub bearing assembly and readjusted the sensor installation clearance to 0.8 mm. Fault eliminated. Replacing the sensor alone won't fix this type of mechanical wear.
BYD DTC AI Analysis

Wiring harness chafing causes intermittent open circuit in E5 EV

A BYD E5 taxi with 150,000 km on the clock failed to enter READY mode, the instrument cluster displaying a brake system fault. DTC C003504 (current fault) present. Inspection found the RH front wheel speed sensor wiring harness had come loose from its retaining clip at the RH front longitudinal member in the engine bay. The harness had rubbed against the body panel, wearing through the insulation and breaking the copper cores of both internal wires, causing an intermittent open circuit. We stripped back the harness, re-soldered the broken conductors, insulated them with heat-shrink tubing, properly re-routed and secured the harness, and fitted protective corrugated conduit. The vehicle returned to normal after repair, with regenerative braking function restored.
Original source ↗
BYD DTC AI Analysis

Qin EV sensor body aging failure

2018 BYD Qin EV450, 60,000 km. ABS warning light constantly on. Scanned with a diagnostic tool and found DTC C003504—active static fault. Tested the right front wheel speed sensor: power supply normal at 12.4 V, but no pulse signal at the output. Removed the sensor and measured resistance; open circuit (infinite). Internal coil break confirmed. Replaced with an OEM right front wheel speed sensor (part number: 3630420-XXX). Executed the 'sensor calibration' procedure with the scan tool, cleared the codes and road tested. All four wheel speed signals consistent; ABS function restored.
BYD DTC AI Analysis

Tone ring deformed after accident repair, causing signal distortion

A BYD e5 that had undergone right-front collision repairs at a dealership traveled approximately 1,000 km before the ESC warning light illuminated, logging code C003504. Inspection found the replacement right-front steering knuckle assembly (including the signal reluctor ring) installed during the accident repair was slightly deformed, causing reluctor ring radial runout of 0.3 mm (specification <0.1 mm). The sensor detected a signal, but waveform amplitude was unstable, so the ABS pump flagged a circuit fault. Replaced the steering knuckle and hub bearing assembly with a qualified unit, calibrated reluctor ring radial runout to within 0.05 mm using a dial gauge, and cleared the fault.
Data confidence: Official This information is for reference only. Always consult a qualified technician for diagnosis and repair. Do not attempt high-voltage system repairs yourself.