This DTC indicates a functional fault in the Inertial Measurement Unit (IMU) integrated within the ESP (Electronic Stability Program) hydraulic modulator — Atto 3
This DTC indicates a functional fault in the Inertial Measurement Unit (IMU) integrated within the ESP (Electronic Stability Program) hydraulic modulator.
This MEMS-based sensor assembly integrates a Yaw Rate Sensor and a Lateral G-Sensor.
It monitors the vehicle's real-time rotational angular velocity around the vertical axis and lateral acceleration to provide critical vehicle dynamic attitude parameters for the ESP, TCS, HHC, and AEB systems.
Sub-code '04' specifically indicates a signal circuit/range/performance fault or an internal self-test failure.
Possible causes include: 1) Physical damage to the sensor hardware (internal silicon structure fracture or cracked solder joints); 2) Operating temperature outside the rated range (-40°C to +85°C); 3) Signal output exceeding valid thresholds (e.g., yaw rate ±75°/s or lateral acceleration ±1.5g); 4) ECU internal A/D converter or power management circuit fault.
This fault causes complete failure of the vehicle stability control system.
It creates a loss-of-control risk under extreme conditions (such as high-speed cornering or emergency obstacle avoidance) and may compromise the accuracy of the brake energy recovery strategy.
This is a safety-critical fault requiring immediate repair.
- 1Physical damage, aging, or poor internal solder joints of the inertia sensor chip inside the ESP hydraulic modulator assembly (HECU), causing signal drift or complete loss of output.
- 2Sensor power supply circuit fault: Includes unstable constant power (B+) or ignition power (IG1) voltage, and excessive ground circuit resistance (>1Ω), causing the sensor reference voltage (typically 5V) to drift.
- 3Module installation issue: Angle between the mounting surface and the vehicle horizontal plane exceeds tolerance (within ±2° required), or failure to apply the specified tightening torque (typically 8-10Nm), resulting in an incorrect sensor measurement reference.
- 4Extreme temperature environments or poor ESP module heat dissipation: Prolonged driving in high temperatures or interference from nearby heat sources causes the internal temperature sensor to trigger a protective fault.
- 5History of vehicle collision or severe jolting: Damages the internal micro-mechanical structure of the MEMS sensor, or causes terminal back-out or oxidation inside wiring harness connector C2J (or corresponding model-specific connector).
- 1Safety Preparation: For E5 battery electric vehicle models, strictly follow high-voltage safety procedures. Disconnect the power battery high-voltage service disconnect and the 12V battery negative terminal. Wait at least 3 minutes for the system to fully discharge.
- 2Initial visual inspection: Inspect the ESP hydraulic modulator assembly (located on the left side of the engine or front compartment) for physical damage or leaks. Check the mounting bracket for deformation. Inspect the wiring harness connector for oxidation, water ingress, or backed-out pins.
- 3Circuit electrical inspection: Use a multimeter to measure the voltage at the ESP module connector power supply terminals (constant B+ must be 12 ± 0.5 V; ignition IG1 must be >11 V during startup). Ground resistance must be <1 Ω. Measure the terminal resistance between CAN-H and CAN-L; it must be 60 ± 6 Ω. Verify the circuit has no short to ground or short to power.
- 4Data stream and freeze frame analysis: Connect the VDS diagnostic tool and read the ambient temperature and vehicle attitude data from the fault freeze frame. Check the real-time data stream for "lateral acceleration" and "yaw rate". With the vehicle stationary on a level surface, these values must be 0±0.5 m/s² and 0±2°/s. If the display shows -40, +40, or a fixed value, this confirms an internal sensor fault.
- 5Installation reference verification: Use a spirit level to check the level of the ESP module mounting surface against the vehicle longitudinal and lateral axes, keeping the installation error within ±2°; use a torque wrench to retighten the mounting bolts to the standard torque (usually 8-10Nm).
- 6Temperature and environment check: Verify if the ambient temperature during the fault was outside the -40°C to +85°C range. Inspect the area around the ESP module for new heat sources causing interference (such as aftermarket modifications).
- 7Component replacement: Upon confirming an internal sensor fault, replace the entire ESP hydraulic modulator assembly with ECU (Note: this sensor is an integrated design; do not replace it separately). Use genuine parts (such as the BYD-3535010 series; confirm the exact part based on the vehicle model year).
- 8System calibration: After replacement, use VDS to perform 'Yaw Rate Sensor Calibration' and 'G-Sensor Calibration'. Some E5 models require 'Longitudinal Acceleration Sensor Learning'.
- 9Function verification and road test: Clear all fault codes and restore the high-voltage system connection. Conduct a road test. At a vehicle speed >20km/h, perform an S-shaped lane change or emergency lane change test. Confirm the ESP function operates normally and C019604 does not recur. Verify the relevant warning lights turn off.
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