This DTC indicates the IPB (Integrated Power Brake) ECU detects abnormal power supply voltage to the brake booster motor — Atto 3
This DTC indicates the IPB (Integrated Power Brake) ECU detects abnormal power supply voltage to the brake booster motor.
Conditions include voltage outside the normal range (9-16V), excessive voltage fluctuation, or power supply interruption.
The IPB system uses a motor-driven hydraulic pump to replace the conventional vacuum booster.
The ECU sets this fault when it detects an open circuit, short circuit, undervoltage (typically <9V), or overvoltage (>16V) in the motor power supply circuit.
This fault reduces or disables the brake assist function.
The system may enter Limp Home mode, resulting in a hard brake pedal, increased pedal travel, and an illuminated ABS/ESC warning lamp, severely compromising driving safety.
- 1Fault in the IPB electro-hydraulic control module internal power management circuit or motor drive chip, causing abnormal voltage monitoring.
- 2Severely discharged or aged 12V battery, or generator charging system fault, causing system voltage to drop below 9V.
- 3Poor contact in IPB power supply circuit, blown fuse (e.g., F1/23 40A), loose relay connection, or damaged power wiring harness.
- 4Water ingress, pin corrosion, pin back-out, or seal failure at the IPB wiring harness connector (usually located near the left longitudinal rail in the front compartment) causing a voltage drop.
- 5Outdated IPB control unit software or abnormal calibration data causes voltage monitoring threshold drift.
- 1Use the VDS2000/VDS3000 diagnostic tool to read the complete fault codes and freeze frame data. Record key parameters at the time of the fault, such as vehicle speed, system voltage, and motor current, and confirm whether the fault is intermittent.
- 2Check the 12V battery status: static voltage should be ≥12.4V, and starting voltage should be ≥9.6V. Verify the DC-DC converter output voltage is between 13.5-14.5V to rule out a power supply system fault.
- 3Check the IPB-related fuses (typically 40A high-current fuses) and relays in the front compartment fuse box. Measure the voltage drop across the fuses; it must be <0.1V. Inspect the relay contacts for burning or pitting.
- 4Disconnect the IPB wiring harness connector (e.g., B05). Inspect the pins for recession, corrosion, or water ingress. Measure the voltage between the power supply terminal (constant power +B) and ground; the voltage should be approximately 12V. Measure the resistance between the ground terminal (GND) and ground; the resistance should be < 1Ω.
- 5Check the IPB ground wire connection point (usually ground point G105) for looseness or oxidation. Clean and tighten the ground bolt. Add a ground wire if necessary.
- 6Use an oscilloscope to monitor the IPB motor supply voltage waveform. Check for voltage drops or spikes, and inspect the wiring for loose connections.
- 7Flash the IPB control unit software to the latest version (such as an IPB software patch released after 2023), then complete system bleeding and longitudinal acceleration sensor calibration.
- 8If all above checks are normal, replace the IPB electro-hydraulic control module assembly. Complete online coding, brake line bleeding, and ESC system calibration. Road test the vehicle to confirm the fault is resolved.
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