DTC P060500 indicates a self-check error in the read-only memory (ROM/Flash) inside the Intelligent Power Brake (IPB) electro-hydraulic control module — Atto 3
DTC P060500 indicates a self-check error in the read-only memory (ROM/Flash) inside the Intelligent Power Brake (IPB) electro-hydraulic control module.
This internal control module fault means the IPB ECU detected a checksum error, data corruption, or physical hardware fault during the start-up self-check.
This affects the non-volatile memory (typically Flash ROM or EEPROM) storing the brake control program, calibration data, and fault information.
The IPB is the core component of the BYD One Box brake-by-wire system.
It integrates conventional ABS, ESC (Electronic Stability Control), EPB (Electronic Parking Brake), Automatic Emergency Braking (AEB), and energy recovery functions.
A ROM error forces the IPB system into a safety fallback mode (limp home).
This mode may fully or partially disable ESC, AEB, and EPB functions, retaining only basic hydraulic braking capability and severely compromising driving safety.
Common causes include software corruption, hardware defects, abnormal power loss, electromagnetic interference, or physical memory damage from prolonged high-temperature exposure.
- 1IPB electro-hydraulic module internal software corruption, program crash, or checksum verification failure (e.g., interrupted software flashing).
- 2IPB control unit hardware fault, such as a ROM chip cold solder joint, physical damage, or internal circuit aging.
- 3A depleted 12V low-voltage battery, unstable voltage, or momentary power loss causes the IPB module to reset abnormally and corrupt ROM data.
- 4Strong electromagnetic interference (e.g., from nearby high-power equipment) or electrostatic discharge (ESD) damaging the control module internal memory circuit.
- 5IPB module manufacturing defect, or prolonged operation in high-temperature, high-humidity environments causing memory lifespan degradation.
- 1Use the VDS2000/VDS3000 dedicated diagnostic tool to read all fault codes, freeze frame data, and the IPB system status to confirm if the fault is active.
- 2Check the 12V low-voltage battery voltage (static ≥12.4V, starting ≥11V, charging ≥13.5V) to confirm power supply system stability and rule out voltage fluctuations.
- 3Check the IPB module power supply circuit (focusing on fuse F4/9 and socket), the ground circuit (tightness of ground point G09), and the CAN communication lines (CAN-H and CAN-L resistance 60 Ω, voltage approximately 2.5 V).
- 4Attempt to clear the fault code, perform the IPB system self-check and yaw rate sensor calibration, and observe if the fault recurs.
- 5Consult the BYD TPI technical bulletin and check the IPB software version. If an update is available, reflash or reprogram the software.
- 6If P060500 persists after the software update, the IPB electro-hydraulic module has a hardware fault. Replace the IPB assembly (integrated brake master cylinder module with ECU).
- 7After replacing the IPB module, perform the following procedures in sequence: brake line bleeding (requires the diagnostic tool-assisted bleeding procedure), yaw rate sensor calibration, longitudinal acceleration sensor calibration, EPB matching, and pedal feel calibration.
- 8Perform a road test to verify ABS activation, ESC intervention, EPB clamp/release, and Automatic Emergency Braking functions. Confirm no fault codes are present and the instrument cluster warning lights are off.
Song PLUS DM-i IPB communication fault accompanied by ROM error
Tang DM-i brake system software corruption caused ROM self-test failure
Han EV IPB Electro-Hydraulic Module Hardware Failure Replacement Case
Intermittent IPB power supply fault while driving causes ROM error in Song Pro DM-i