DTC U1004-00 indicates a short to ground in the CAN bus communication circuit of the BYD vehicle's airbag system (SRS) — Atto 3
DTC U1004-00 indicates a short to ground in the CAN bus communication circuit of the BYD vehicle's airbag system (SRS).
In the BYD Qin series network architecture, the SRS ECU communicates in real time with the vehicle control unit, instrument cluster, and other modules via the CAN bus (typically powertrain CAN or body CAN).
If either CAN_H (high line, usually orange/black) or CAN_L (low line, usually orange/brown) shorts to body ground (GND) due to damaged insulation, water corrosion, or mechanical damage, the short pulls the differential bus signal voltage low and prevents normal transmission of communication messages.
This fault forces the SRS system into fail-safe mode, illuminates the airbag warning lamp on the instrument cluster, and prevents proper coordination between the seat belt pretensioners, crash sensors, and airbag deployment circuits.
This creates a severe safety hazard where the airbags fail to deploy during a collision.
- 1Water ingress or terminal corrosion at the SRS ECU wiring harness connector. After vehicle wading, car washing, or a sunroof drain hose blockage, water flows under the center armrest (a common SRS ECU installation location on Qin series vehicles) and shorts the CAN terminals to ground.
- 2Wiring harness pinched between the metal frame and sheet metal during front-end collision repairs or dashboard removal/installation, damaging the insulation and causing the CAN line to contact a body ground point.
- 3Underbody bottoming out or scraping ruptured the floor wiring harness sleeve, causing the SRS communication wiring harness to contact a sharp edge on the chassis and short to ground.
- 4During non-professional electrical modifications (such as installing a dash cam, ambient lighting, or audio system), fixing screws or cable ties pierce the SRS wiring harness, or tapping wires for power mistakenly grounds the CAN line.
- 5Damaged internal CAN transceiver chip in the SRS ECU (e.g., from lightning strike, electrostatic discharge, or power surge), causing the controller's internal CAN port to short to ground.
- 1Safety preparation: Disconnect the 12V battery negative terminal and wait at least 3 minutes to completely discharge the SRS high-voltage capacitor and prevent accidental airbag deployment.
- 2Fault confirmation: Use the BYD VDS or Launch X431 diagnostic tool to read the DTC. Confirm U1004-00 is a current fault and fails to clear. Record the freeze frame data.
- 3Physical inspection: Locate the SRS ECU (usually under the center armrest box or near the gear selector mechanism on Qin 100/Qin EV models). Inspect the wiring harness connector for signs of water ingress, terminal corrosion, or backed-out pins.
- 4Resistance measurement: Disconnect the SRS ECU connector. Use a multimeter to measure the resistance to ground at the harness-side CAN_H terminal (refer to the specific vehicle wiring diagram for the pin, usually the orange/black wire). The normal value must be greater than 1 MΩ. Measure the resistance to ground at the CAN_L terminal (usually the orange/brown wire). This value must also be greater than 1 MΩ.
- 5Voltage verification: Reconnect the battery. Set the ignition switch to ON (do not start). Measure CAN_H to ground voltage (normal: 2.5-3.5V) and CAN_L to ground voltage (normal: 1.5-2.5V). A reading of 0V confirms a short to ground.
- 6Wiring harness inspection: If resistance is abnormal, inspect the SRS wiring harness section by section along its routing path (typically through the floor channel, A-pillar, and instrument panel frame). Closely inspect the harness protective sleeve for wear at moving parts such as door hinges, the steering column, and pedal brackets.
- 7Fault repair: After locating the damage, rewrap the wiring harness with high-temperature fleece tape (avoid PVC tape). Adjust the harness routing to maintain a clearance of at least 20mm from body metal parts. Repair or replace the damaged connector.
- 8Terminal check: Measure the resistance between CAN_H and CAN_L (approximately 60 Ω, the parallel value of two 120 Ω terminating resistors). Confirm the ECU has no internal short circuit, then restore the connection.
- 9Clear and test: Clear the fault code, perform a road test on a bumpy road, and confirm U1004-00 does not return and the airbag indicator turns off normally.
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