DTC U2ABB17 indicates the electric compressor controller (PCU) detects the input DC high voltage exceeds the permitted operating threshold (typically 110%-120% of the rated voltage) — Atto 3
DTC U2ABB17 indicates the electric compressor controller (PCU) detects the input DC high voltage exceeds the permitted operating threshold (typically 110%-120% of the rated voltage).
For example, on the 2019 Qin EV, the system triggers this fault when the high-voltage battery pack voltage exceeds approximately 420-450V or the compressor internal bus voltage reading exceeds the safe range.
This fault acts as a high-voltage safety protection mechanism for the thermal management system.
Upon detecting abnormally high voltage, the compressor actively disconnects the high-voltage relay to protect the IGBT power module and motor insulation.
Actual battery pack overvoltage, voltage sampling circuit drift, high-voltage interlock circuit faults, or control software logic errors can cause this fault.
Determine whether the condition is a genuine voltage abnormality or a signal detection fault.
- 1Traction battery voltage too high at the end of fast charging: During DC fast charging above 90% SOC, the battery pack voltage approaches full-charge voltage (about 420V-450V). If the BMS fails to correctly limit the charging voltage, or the compressor overvoltage threshold is too low, the system triggers protection.
- 2Electric compressor controller (PCU) internal voltage sampling circuit fault: voltage divider resistor aging, ADC converter drift, or filter capacitor failure causing the sampled value to exceed the actual value.
- 3Poor contact in the high-voltage wiring harness: A loose, burnt, or poorly connected compressor high-voltage connector generates instantaneous overvoltage spikes during load changes (back EMF when disconnecting an inductive load).
- 4Abnormal communication between BMS and compressor controller: CAN bus interference or incorrect voltage data from the BMS causes the compressor to falsely detect an overvoltage condition.
- 5Regenerative braking energy recovery abnormal: Under specific operating conditions (such as long downhill driving with high regeneration), battery pack voltage momentarily exceeds the allowable compressor input range.
- 1Read freeze frame data: Use the VDS2000/3000 diagnostic tool to read detailed data at the moment the fault occurred, including compressor high-side voltage, battery pack total voltage, SOC, current direction, and compressor operating status, to confirm a true overvoltage condition.
- 2Measure the high-voltage system voltage: Use an insulation tester and a multimeter to measure the traction battery total voltage. Compare it with the BMS voltage and compressor reported voltage in the diagnostic tool data stream. A deviation exceeding 5V indicates a faulty sampling circuit.
- 3Check the high-voltage connection status: Disconnect the service disconnect, wear insulated gloves, and inspect the compressor high-voltage connector (usually located on the right side of the front compartment) for burning, backed-out pins, or water ingress. Measure the continuity of the high-voltage interlock circuit.
- 4Low-voltage circuit diagnosis: Check the compressor controller 12V supply voltage (13.8-14.2V, ignition ON) and ground point (G201, etc.) tightness. Measure CAN-H and CAN-L resistance (approx. 60Ω) and waveform.
- 5Insulation resistance test: Use a megohmmeter to measure the insulation resistance between the compressor high-voltage positive and ground, and between the high-voltage negative and ground. The value must be greater than 20MΩ to rule out voltage abnormalities caused by a motor insulation fault.
- 6Software version check and update: Verify the BMS, thermal management controller, and compressor controller software versions. Compare them against the TSB and perform the latest software flash procedure to correct the voltage threshold calibration.
- 7Component replacement verification: If the above checks are normal, swap the compressor controller or compressor assembly with a known good part from a vehicle of the same model to verify if the fault transfers. Replace the faulty component once confirmed.
Air Conditioning Failure After Fast Charging
Loose connection in compressor high-voltage harness triggered overvoltage protection
Voltage sampling circuit resistor aging
High regeneration during extended downhill driving caused momentary overvoltage