This DTC indicates that, in the thermal management system of a BYD new energy vehicle, the monitored voltage on the high-voltage side of the air conditioning compressor exceeds the system safety threshold (typically >420V DC; the specific threshold varies by vehicle calibration) — Atto 8
This DTC indicates that, in the thermal management system of a BYD new energy vehicle, the monitored voltage on the high-voltage side of the air conditioning compressor exceeds the system safety threshold (typically >420V DC; the specific threshold varies by vehicle calibration).
In the electric scroll compressor system of BYD Qin series models, the "high-voltage side" specifically refers to the high-voltage DC bus voltage driving the compressor motor, not the refrigerant pressure.
The Battery Management System (BMS) via the high-voltage interlock (HVIL) circuit, or the Air Conditioning Controller (ACU), triggers this protective DTC upon detecting an abnormally high voltage at the compressor inverter input.
This fault forces the air conditioning compressor to shut down, resulting in a loss of cabin cooling.
If the vehicle uses a battery liquid cooling system, this fault severely impairs the traction battery’s heat dissipation capability and may force the battery thermal management system to operate in a degraded mode.
- 1Internal voltage sampling circuit fault in the A/C compressor controller (inverter), or aging and failure of the high-voltage filter capacitor, causing voltage detection drift.
- 2Insulation degradation or partial short circuit in the electric compressor three-phase windings, causing abnormal reflected bus voltage.
- 3Internal cell voltage imbalance in the traction battery pack or a BMS voltage detection channel fault causes the high-voltage output to exceed the threshold.
- 4Oxidation, loose connection, or poor interlock pin contact at the air conditioning system high-voltage wiring harness connector (HVIL circuit) causes abnormal voltage drop detection.
- 5DC-DC converter or on-board charger (OBC) fault causes high-voltage bus voltage fluctuations, indirectly affecting voltage stability on the air conditioning high-voltage side.
- 1Use the BYD VDS 1000+ diagnostic tool to read the complete fault codes and freeze frame data. Specifically record data streams including 'A/C high-side voltage', 'battery pack total voltage', 'compressor speed', and 'HVIL status'. Confirm the operating condition during the overvoltage event (charging/driving/idling).
- 2Inspect the front compartment electric compressor high-voltage wiring harness connector (usually marked AC HV+/-), verify the high-voltage interlock (HVIL) circuit continuity (normal resistance <10Ω), and check the connector for signs of burning, terminal back-out, or water ingress.
- 3Use an insulation tester to measure the insulation resistance between the electric compressor high-voltage input terminal and the housing (standard: >500MΩ). Use a multimeter to compare the BMS total voltage with the actual voltage at the compressor terminal. The voltage difference must be <5V.
- 4Check the signal voltage of the A/C high-pressure sensor (located on the high-pressure side of the liquid line) to rule out a false fault caused by a sensor short to power: Disconnect the sensor connector. Measure the voltage between the signal wire and ground; it should be 0V. Measure the power supply voltage; it should be the 5V reference.
- 5Perform a deep diagnostic on the power battery pack. Check the cell voltage difference (should be <30mV) and insulation resistance to rule out overvoltage protection caused by an internal high-voltage fault in the battery pack.
- 6If the wiring and sensor are normal, replace the electric compressor controller (inverter assembly) or update the ACU software to the latest version. Perform the 'Compressor Zero Point Calibration' and 'Air Conditioning System Self-learning' procedures, clear the fault code, and road test the vehicle to verify the repair.
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