This fault code indicates a short to ground in the plate heat exchanger (PHE) outlet temperature sensor signal circuit, or an internal sensor short circuit — Atto 8
This fault code indicates a short to ground in the plate heat exchanger (PHE) outlet temperature sensor signal circuit, or an internal sensor short circuit.
This sensor typically utilizes an NTC (negative temperature coefficient) thermistor to monitor the coolant or refrigerant temperature exiting the PHE, serving as a key feedback component for the thermal management system.
The short circuit sends an abnormal voltage signal (typically near 0V) to the ECU, causing the system to falsely detect an extreme temperature state.
This triggers the thermal management protection strategy, resulting in: forced electric compressor shutdown, battery cooling circuit interruption, restricted PTC heating function, or activation of the 'Power System Malfunction' reduced power mode.
Continued driving may overheat the battery pack or drive motor due to the lack of effective temperature monitoring, creating a thermal runaway risk.
- 1Sensor body internal short circuit: Prolonged exposure to high temperatures and humidity ages the NTC thermistor. Packaging failure causes an internal short circuit, reducing the resistance value to nearly 0 Ω.
- 2Wiring harness physical damage: The plate heat exchanger sits in a high-temperature area of the front compartment. A loose retaining clip allows the harness to rub against sharp metal edges, damaging the insulation and shorting the signal wire (usually Pin 2) to body ground.
- 3Connector water ingress short circuit: An aged seal ring on the front compartment low-voltage connector allows water entry during wading or high-pressure washing. This causes a short circuit between pins or to ground, often leaving corrosion marks.
- 4Assembly process defect: Incorrect wiring harness routing during repair allowed a sharp metal bracket edge to cut the harness, or an incompletely inserted sensor connector caused the terminal to shift and contact the housing.
- 5ECU sampling circuit fault (rare): A shorted internal pull-down resistor in the air conditioning controller or thermal management module continuously pulls the signal line low.
- 1Safety preparation and verification: Disconnect the high-voltage service disconnect and wait 5 minutes for the high-voltage capacitors to discharge. Use the VDS2000/BYD dedicated diagnostic tool to read the freeze frame data. Record the ambient temperature, vehicle speed, and temperature difference between the heat exchanger inlet and outlet when the fault occurred.
- 2Initial visual inspection: Check the plate heat exchanger outlet temperature sensor connector (usually located on the battery cooler or chiller outlet pipe) for looseness, backed-out terminals, or signs of water ingress. Check the wiring harness for secure mounting and wear at the firewall and battery pack edge.
- 3Sensor component inspection: Disconnect the sensor connector. Use a multimeter to measure the resistance between the two sensor terminals. At room temperature (25°C), the normal value is 1.5-2.5 kΩ (refer to the workshop manual for specific values). If the resistance is <100 Ω or infinite, replace the sensor.
- 4Harness continuity and insulation test: Disconnect the corresponding plug from the air conditioning controller (or thermal management module). Measure the continuity resistance between the sensor plug signal terminal and the controller terminal (should be <1 Ω). Measure the resistance between this terminal and body ground (should be >10 MΩ; if <1 kΩ, confirm a short to ground).
- 5Section-by-section short circuit isolation: If the wiring harness shorts to ground, apply the half-split method. Strip the harness sleeve at the pathway midpoint and measure to systematically locate the damage. Focus inspection on harness bends routed along the front compartment side member and the battery pack casing edge.
- 6Repair and Verification: Repair the damaged wiring harness (wrap with waterproof heat-shrink tubing, or replace the entire harness if necessary), or replace the faulty sensor. Restore all connections and clear the DTC. Start the vehicle, turn on the A/C cooling/heating, and observe the data stream to verify the outlet temperature value changes according to operating conditions (value should vary between -10°C and 80°C).
- 7Road test verification: Perform a dynamic road test for at least 20 minutes. Monitor the data synchronization of all temperature sensors in the thermal management system. Verify the fault code does not return and the system does not trigger abnormal protection.
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