B160C

DTC B160C indicates the SRS (Supplemental Restraint System) control unit detects the driver-side front airbag (steering wheel main airbag) ignition circuit resistance exceeds the normal upper limit (normal range: 2 — Atto 8

Safety System

DTC B160C indicates the SRS (Supplemental Restraint System) control unit detects the driver-side front airbag (steering wheel main airbag) ignition circuit resistance exceeds the normal upper limit (normal range: 2.0–3.0 Ω; fault threshold: ≥4.0 Ω or open circuit).

This hard or intermittent fault indicates a high-resistance condition in the airbag ignition circuit.

Poor contact, loose wiring connections, or component aging can cause this condition.

Excessive resistance reduces circuit current.

During a collision, the ACU (Airbag Control Unit) may fail to generate sufficient ignition current to trigger the gas generator, causing airbag deployment failure and severely compromising occupant protection.

This DTC illuminates the SRS warning lamp, forces the system into a degraded protection mode, and disables airbag deployment for this circuit.

5
Cases Logged
5
Causes
  • 1Broken clock spring internal flat cable or worn carbon brush: Frequent steering wheel rotation causes fatigue fracture of the internal flexible circuit, creating intermittent or continuous high resistance.
  • 2Poor contact at the airbag connector (yellow double-lock waterproof plug): plug not fully locked, oxidized terminals, backed-out pins, or loose terminals, causing increased contact resistance.
  • 3Driver airbag module (DAB) internal igniter resistance drift: Bridgewire oxidation or poor welding inside the gas generator increases resistance.
  • 4Worn wiring harness or poor connection below the steering wheel: Long-term twisting and chafing of the wiring harness inside the steering column partially breaks the copper strands, creating a high-resistance poor connection.
  • 5SRS control unit (ACU) internal sampling circuit fault: Abnormal detection chip or voltage divider resistor causing false reporting (less common)
  • 1
    Safety preparation: Disconnect the 12V battery negative terminal and wait at least 3 minutes to fully discharge the SRS capacitor and prevent accidental airbag deployment.
  • 2
    Visual inspection: Verify the yellow airbag connector below the steering wheel is fully inserted and locked. Inspect the wiring harness for damage, crushing, or signs of water ingress.
  • 3
    Initial measurement: Use a dedicated airbag resistance tester (or a digital multimeter in series with a 2kΩ resistor) to measure the total airbag circuit resistance and confirm the resistance is high (>4Ω).
  • 4
    Sectional isolation diagnosis: Disconnect the airbag module connector. Separately measure the airbag module resistance (normal: 2-3Ω) and the circuit resistance from the lower end of the clock spring to the ACU to locate the faulty section.
  • 5
    Clock spring inspection: Disconnect the clock spring lower connector. Measure continuity between the upper and lower terminals. Turn the steering wheel lock-to-lock to check for open circuits or resistance fluctuations.
  • 6
    Cleaning and tightening: If the connector shows oxidation, clean the terminals with electrical contact cleaner, apply conductive grease, and fully engage the secondary locking mechanism.
  • 7
    Component replacement: Based on diagnostic results, replace the clock spring, repair the wiring harness, or replace the airbag module (never use a used airbag module).
  • 8
    System verification: Reconnect all connectors and the battery. Clear the fault code using the diagnostic tool. Perform static and dynamic tests (turn the steering wheel) to confirm DTC B160C does not return and the SRS warning light turns off.
BYD DTC AI AnalysisFrom Chinese market (translated)

BYD Qin Pro DM clock spring wear causes intermittent high resistance

At 80,000 km, the SRS warning light illuminated intermittently. DTC B160C was intermittent. Diagnosis revealed that when turning the steering wheel to a specific angle, resistance jumped from 2.5 Ω to 12 Ω. Disassembly found the clock spring's internal flat cable had developed a fatigue fracture at the winding edge. Replaced the clock spring with a genuine part (part number: EF-123456). The fault cleared, and resistance stabilized at 2.3 Ω.
BYD DTC AI AnalysisFrom Chinese market (translated)

Corroded airbag connector caused high resistance in BYD Tang EV

After water damage repairs, the SRS warning light stayed on with DTC B160C. Inspection found water ingress inside the yellow airbag connector under the steering wheel. The terminals had oxidised and blackened, pushing contact resistance up to 5.8Ω. Cleaned the terminals with precision electronic cleaner, applied a specialist conductive protectant, and recrimped them. Resistance dropped back to 2.1Ω. Cleared the fault code and it did not return.
BYD DTC AI AnalysisFrom Chinese market (translated)

Internal resistance drift in BYD Yuan EV airbag module

After a collision, installed a used driver airbag. DTC B160C set. Measured original airbag at 2.2 Ω; the used airbag measured 6.5 Ω and was unstable. Root cause: gas generator aging in the used airbag, causing resistance drift. Replaced with a new OEM driver airbag module. Self-test passed, fault cleared.
BYD DTC AI AnalysisFrom Chinese market (translated)

BYD Song MAX steering column wiring harness worn, intermittent connection

The vehicle is 5 years old. Recently the SRS light would flash intermittently when turning the steering wheel. Measuring the airbag circuit resistance showed it fluctuated between 2-8Ω during steering wheel rotation. Disassembly revealed sharp edges on the steering column mounting bracket. Prolonged friction had chafed through the airbag harness insulation, partially fracturing the internal copper conductors and causing an intermittent connection. Repaired the harness by cutting out the damaged section, soldering in an extension, and insulating properly. Adjusted the harness routing to prevent physical interference. Fault resolved.
BYD DTC AI AnalysisFrom Chinese market (translated)

BYD Qin fuel version low voltage false positive B160C

After a cold morning start, the SRS warning light illuminated with code B160C. Measured battery voltage: only 11.2V. Airbag circuit resistance normal at 2.4Ω. Analysis: voltage drop during cold start caused ACU undervoltage, leading the sampling circuit to falsely detect high resistance in the loop. Charged and replaced the aging battery (voltage restored to above 12.6V). Cleared the fault code; the issue did not recur.
Data confidence: Official This information is for reference only. Always consult a qualified technician for diagnosis and repair. Do not attempt high-voltage system repairs yourself. Sources: [1]