This fault code indicates an open circuit in the refrigerant temperature sensor signal circuit at the inlet or outlet of the plate heat exchanger (chiller, battery cooler) — Atto 8
This fault code indicates an open circuit in the refrigerant temperature sensor signal circuit at the inlet or outlet of the plate heat exchanger (chiller, battery cooler).
The sensor is an NTC thermistor that monitors the temperature of the refrigerant exchanging heat with the battery coolant, serving as a key feedback component in the BYD thermal management system.
The ECU monitors this temperature to adjust the electronic expansion valve opening and electric compressor speed, precisely controlling the battery pack temperature.
When the ECU detects the sensor signal voltage continuously exceeding the upper threshold (typically the 5V reference voltage, indicating an open circuit), it sets an open circuit fault.
The thermal management system consequently loses precise control over battery cooling and heating.
This failure may trigger the battery thermal management protection strategy, forcing the vehicle into power limitation mode (limp mode), disabling fast charging, or triggering a high coolant temperature warning.
Extreme cases pose a risk of battery thermal runaway.
- 1Internal open circuit in the sensor body: Long-term exposure to high-temperature, high-pressure refrigerant degrades the plate heat exchanger refrigerant temperature sensor (NTC thermistor), breaking the internal resistor element and causing infinite resistance.
- 2Loose wiring harness connector or backed-out terminal pins: The sensor connector (usually a 2-pin plug) located in the high-temperature and vibration area of the front compartment comes loose due to a failed retaining clip or improper assembly, or the female terminal pins back out or terminal holes enlarge due to repeated connection and disconnection.
- 3Physical damage to the wiring harness: Vibration and friction cause insulation damage and internal copper wire fatigue fractures in the engine compartment-to-chassis harness section where it routes through the firewall and frame mounting holes, or along the battery pack edge; or maintenance work crushed or cut the harness.
- 4Refrigerant leak corrosion: An aging sealing ring at the plate heat exchanger connection causes a minor refrigerant leak. The mixture of liquid refrigerant and refrigerant oil seeps into the threaded sensor connection, corroding the internal sensor circuit and causing an open circuit.
- 5Connector oxidation: In wading or high-humidity environments, poor sensor connector sealing causes pin oxidation or electrolytic corrosion, resulting in a high-resistance open circuit.
- 1Fault confirmation and freeze frame analysis: Use VDS or a dedicated BYD diagnostic tool to read the DTC freeze frame. Record the vehicle speed, battery temperature, ambient temperature, and air conditioning status at the time of the fault. Determine if the fault is current or historical. Check for accompanying thermal management system DTCs (e.g., electronic expansion valve fault, compressor fault).
- 2Visual and wiring inspection: Raise the vehicle. Inspect the sensor at the plate heat exchanger (located in the front compartment, near the battery coolant pipes) for deformation or oil leaks. Trace the wiring harness routing and inspect for wear, damaged insulation, or burn marks, focusing on the firewall pass-through and harness retaining clips.
- 3Sensor body resistance measurement: Disconnect the sensor connector and use a multimeter to measure the resistance across the sensor terminals. At room temperature (25°C), the standard resistance is typically 2kΩ-10kΩ (refer to the workshop manual for specific values). Replace the sensor if the reading shows infinity (OL) or if the resistance deviates significantly from the standard curve.
- 4Harness continuity test: Disconnect the connector at the thermal management controller (or the relevant module integrated into the air conditioning controller). Measure the harness continuity resistance between the sensor plug and the controller. Resistance must be less than 1 Ω. Measure the resistance to ground; it must be greater than 10 MΩ (to rule out a short to ground). If an open circuit exists, repair or replace the harness.
- 5Connector pin inspection: Inspect the male and female sensor connector pins for oxidation, blackening, push-out, deformation, or enlarged holes. Clean with electrical contact cleaner. If necessary, use a terminal removal tool to repair the pins or replace the connector housing. Verify the sealing ring is intact.
- 6Sensor replacement and refrigerant system handling: If the sensor is faulty, recover the refrigerant from the air conditioning system. Use the special tool to remove the old sensor (note the thread seal). Install the new sensor with a new sealing washer and tighten to the specified torque (usually 15–20 N·m). Evacuate the system for at least 30 minutes to a vacuum below -95 kPa. Add the standard amount of refrigerant and compressor oil.
- 7Function verification and road test: Clear the fault codes, start the vehicle, and turn on the A/C cooling mode. Read the data stream to verify the plate heat exchanger refrigerant temperature sensor value drops normally during compressor operation (normal range: -10°C to 50°C). Perform a DC fast charging test to confirm the battery thermal management system engages normally and the system generates no new fault codes.
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