This fault code indicates the voltage on the high-voltage side of the electric air conditioning compressor exceeds the controller's safety threshold (typically 750V-800V DC, depending on the vehicle's high-voltage platform) — Atto 8
This fault code indicates the voltage on the high-voltage side of the electric air conditioning compressor exceeds the controller's safety threshold (typically 750V-800V DC, depending on the vehicle's high-voltage platform).
The system triggers the high-voltage interlock protection mechanism to prevent overvoltage breakdown of the compressor's internal power semiconductors (IGBT or SiC modules).
When the BMS or compressor controller detects the bus voltage momentarily or continuously exceeds the calibrated upper limit, it logs this fault and limits or disables compressor operation.
This causes a loss of air conditioning cooling and heating functions and, in extreme cases, triggers reduced-power operation of the vehicle's high-voltage system.
- 1During the final stage of DC fast charging or strong regenerative braking, the traction battery pack voltage spikes momentarily, exceeding the compressor controller's maximum tolerance.
- 2Internal voltage sampling circuit fault in the air conditioning compressor high-voltage controller (ACCM), such as voltage divider resistor drift or Hall sensor miscalibration causing a false code.
- 3Main positive or negative contactor in the high-voltage power distribution unit (PDU) welds or sticks, causing uneven voltage distribution and generating voltage spikes.
- 4A loose or burnt compressor body high-voltage wiring harness connector (usually located near the right longitudinal beam in the front compartment) causes excessive contact resistance and triggers momentary overvoltage.
- 5Outdated vehicle software, overly sensitive voltage threshold calibration, or unsynchronized detection caused by BMS communication delay.
- 1Use the BYD dedicated diagnostic tool (ED-400/ED-500) to read the detailed fault data stream. Record the bus voltage, SOC, and ambient temperature at the time of the fault to determine whether the overvoltage is genuine or a sampling error.
- 2Check the consistency between the traction battery pack total voltage and individual cell voltages. Use the diagnostic tool to perform the BMS active balancing test to rule out an artificially high total voltage caused by cell overcharging.
- 3Disconnect the Manual Service Disconnect (MSD) and wait 5 minutes. Inspect the air conditioning compressor high-voltage harness connector (typically orange, located on the right side of the front compartment) for burning, water ingress, or loose connections. Measure the insulation resistance between the terminals (should be >500MΩ).
- 4Power on the system again. Turn on the air conditioning. Use a multimeter to measure the actual voltage at the compressor high-voltage input terminal. Compare this measurement with the value displayed on the diagnostic tool. If the deviation exceeds ±5%, replace the compressor controller.
- 5Check the contactor status inside the high-voltage Power Distribution Unit (PDU). Measure the voltage drop across the contactor terminals. If the voltage drop is >50mV when closed, replace the contactor assembly.
- 6If hardware tests normal, update the air conditioning controller (ACCM) and BMS software to the latest version, and recalibrate the high-voltage side voltage threshold.
- 7Clear the fault code and perform a DC fast charging and full-load air conditioning test (minimum 30 minutes recommended) to confirm the fault does not recur.
AC Compressor Not Working After Fast Charging: Case Report
Poor contact in the high-voltage harness caused transient overvoltage
Compressor controller sampling circuit fault
Software mismatch after high voltage distribution box replacement
False positive fault in low temperature conditions