This DTC indicates an electrical fault in the drive circuit or actuator body of the left rear wheel outlet solenoid valve (Dump Valve/Outlet Valve) inside the ABS/ESP hydraulic control unit (HCU) — Atto 8
This DTC indicates an electrical fault in the drive circuit or actuator body of the left rear wheel outlet solenoid valve (Dump Valve/Outlet Valve) inside the ABS/ESP hydraulic control unit (HCU).
The outlet valve is a switching solenoid in the ABS pressure modulation unit that controls brake fluid return from the left rear wheel to the reservoir.
The ABS ECU drives it via a PWM signal.
The '04' sub-code in DTC C001904 typically indicates an open drive circuit, an open solenoid coil, or a short to ground.
This fault prevents the ABS/ESP system from reducing pressure at the left rear wheel.
During emergency braking or stability control, the left rear wheel may lock up or experience abnormal brake force distribution, severely compromising vehicle handling safety.
- 1Open circuit, short circuit, or abnormal resistance in the left rear outlet valve solenoid coil inside the ABS hydraulic modulator assembly (normal range typically 20-60 Ω, depending on specific model).
- 2ABS pump wiring harness connector (usually located near the engine compartment firewall) pins backed out, oxidized, corroded, or making poor contact, interrupting the drive signal.
- 3Damaged ABS ECU internal solenoid valve drive circuit (e.g., MOSFET power transistor breakdown or driver chip failure), unable to provide approximately 5-6A drive current.
- 4Open or short circuit in the internal wiring harness or mating connector between the ECU and the hydraulic modulator (the hydraulic modulator and ECU are usually an integrated unit; internal ribbon cable fault).
- 5In extreme cases, severe brake fluid contamination causes the valve spool to stick, triggering solenoid valve drive overload or abnormal position feedback (some advanced systems feature valve position monitoring).
- 1Step 1: Visual inspection and basic measurement. Disconnect the ABS hydraulic modulator assembly wiring harness connector and check the pins for corrosion or backing out. Measure the left rear outlet valve solenoid resistance using a multimeter (refer to the specific vehicle repair manual for pin positions, usually MR or ML+ corresponding to the Out terminal). The standard resistance is 20-60 Ω. Infinite resistance or a value significantly outside the standard range indicates a faulty internal solenoid valve in the hydraulic modulator.
- 2Step 2: Wiring harness continuity and insulation check. In the disconnected state, measure the continuity resistance of the drive circuit from the ECU to the solenoid valve (should be <1Ω), and measure the insulation resistance of this circuit to body ground and to the power supply (should be >10MΩ). Repair the wiring harness if a short or open circuit exists.
- 3Step 3: ECU drive capability verification (special equipment required). If the solenoid valve resistance is normal, use an oscilloscope or the actuator test function of a dedicated diagnostic tool to trigger the left rear outlet valve. Observe the ECU terminal for a normal 12V square-wave drive signal and current draw (about 4-6A). If the drive signal is absent, diagnose an internal ABS ECU fault.
- 4Step 4: Assembly replacement and adaptation. If diagnostics confirm a faulty internal solenoid valve in the hydraulic modulator or ECU drive circuit, replace the ABS hydraulic modulator assembly (with ECU). After replacement, use the BYD VDS diagnostic tool to perform: ① bleeding procedure (requires a dedicated fluid draining tool); ② wheel speed sensor signal verification; ③ lateral acceleration/yaw rate sensor calibration; ④ road test to verify ABS function.
- 5Step 5: Dynamic function verification. After clearing the fault code, perform an emergency braking test at 30-40 km/h on a safe low-adhesion surface (such as wet asphalt). Confirm the ABS activates normally without abnormal noise. Simultaneously monitor the data stream to verify the left rear wheel speed signal drops normally, confirming the outlet valve opens properly to release pressure.
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