DTC C024501 indicates a general Wheel Speed Sensor Fault in the BYD ABS/ESP system — Atto 8
DTC C024501 indicates a general Wheel Speed Sensor Fault in the BYD ABS/ESP system.
The ABS control unit (ECU) sets this code when it detects an abnormal or completely lost wheel speed signal from at least one wheel while the vehicle is moving.
Specifically, the ECU triggers this DTC if the vehicle speed exceeds 2 km/h and the ECU fails to receive a pulse signal from a wheel speed sensor, or if the speed difference between the affected wheel and the opposite wheel on the same axle (or the reference vehicle speed) exceeds the set threshold (typically 6%) for longer than the specified time (typically 500 ms).
This fault forces the Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Electronic Stability Program (ESP), Traction Control System (TCS), Auto Hold, and energy recovery systems into a degraded or inoperative mode.
This severely compromises braking safety and driving stability.
This DTC represents a circuit or signal fault and does not involve a mechanical actuator.
However, mechanical or electrical issues with the sensor body, wiring harness, connector, or signal tone ring can cause the fault.
- 1Wheel speed sensor component fault: Hall element aging or failure, internal coil open/short circuit, sensor head physical damage, or magnetic degradation, preventing the generation of a valid speed pulse signal.
- 2Wiring harness and connector issues: Chassis vibration chafes the sensor wiring harness insulation, causing a short to ground or intermittent open circuit; connector pins oxidize, loosen, or back out; water ingress after wading causes corrosion, increasing contact resistance.
- 3Abnormal tone ring: Missing teeth, fractures, or deformation (e.g., after an impact), or iron filings, mud, sand, ice, or snow adhering to the tone ring surface, causing abnormal magnetic flux changes and disrupting sensor signal acquisition.
- 4Installation gap out of tolerance: A loose sensor retaining bolt causes an excessive air gap between the sensor and the tone ring (exceeding the 1.2 mm standard), or failing to tighten the bolt to the standard torque (usually 10 N·m) after repairs results in insufficient signal strength.
- 5Inconsistent tyre specifications: Excessive tread depth difference between tyres on the same axle, severely inconsistent tyre pressures, or installing non-factory specification tyres causes the actual wheel speed difference to exceed the system calibration threshold, leading the ECU to incorrectly detect a sensor fault.
- 1Fault confirmation and localization: Use VDS or a dedicated diagnostic tool to read the complete fault codes and freeze frame data. Check if a specific wheel sub-fault code (such as C003708) accompanies C024501. Enter live data stream mode and drive the vehicle at 10-30 km/h. Observe the wheel speed signals for all four wheels and identify which wheel signal is abnormal (showing 0 km/h, fluctuating, or differing excessively from the others).
- 2Visual and connection inspection: Raise the vehicle. Check the affected wheel speed sensor connector for looseness, oxidation, or water ingress. Trace the sensor wiring harness routing and check for wear, damaged insulation, or signs of interference with the body. Focus on the harness protection where it passes through body panel holes and moving suspension parts.
- 3Sensor electrical measurement: Disconnect the sensor connector and measure the sensor body resistance (magnetic type standard is typically 1.0-1.5kΩ; for Hall type, supply power and measure the signal voltage). Check the connector supply voltage (should be 12V±0.5V) and ground wire continuity. Use an oscilloscope to check the signal waveform and verify a stable square-wave or sine-wave output.
- 4Mechanical component inspection: Inspect the sensor tip for attached iron filings or physical damage. Inspect the tone ring for missing teeth, cracks, or deformation. Clean any foreign matter from the tone ring surface. Measure the gap between the sensor and the tone ring using a feeler gauge (standard: 0.3-1.2mm). Check the sensor retaining bolt for looseness.
- 5Repair and Replacement: Based on inspection results, replace the damaged sensor, repair the broken wiring harness (seal with heat-shrink tubing after soldering and protect with corrugated conduit), or replace the deformed tone ring or bearing assembly. Ensure the sensor installation gap meets specifications. Apply conductive grease and securely connect the plug.
- 6System verification: Clear all fault codes and perform a road test. Drive in a straight line at 30-60 km/h for at least 7 seconds and perform multiple braking tests to confirm normal ABS operation. Check the data stream to verify all four wheel speeds are consistent. Confirm the fault code does not return and the instrument warning light is off.
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