C024501

DTC C024501 indicates a general Wheel Speed Sensor Fault in the BYD ABS/ESP system — Atto 8

Braking System

DTC C024501 indicates a general Wheel Speed Sensor Fault in the BYD ABS/ESP system.

The ABS control unit (ECU) sets this code when it detects an abnormal or completely lost wheel speed signal from at least one wheel while the vehicle is moving.

Specifically, the ECU triggers this DTC if the vehicle speed exceeds 2 km/h and the ECU fails to receive a pulse signal from a wheel speed sensor, or if the speed difference between the affected wheel and the opposite wheel on the same axle (or the reference vehicle speed) exceeds the set threshold (typically 6%) for longer than the specified time (typically 500 ms).

This fault forces the Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Electronic Stability Program (ESP), Traction Control System (TCS), Auto Hold, and energy recovery systems into a degraded or inoperative mode.

This severely compromises braking safety and driving stability.

This DTC represents a circuit or signal fault and does not involve a mechanical actuator.

However, mechanical or electrical issues with the sensor body, wiring harness, connector, or signal tone ring can cause the fault.

5
Cases Logged
5
Causes
  • 1Wheel speed sensor component fault: Hall element aging or failure, internal coil open/short circuit, sensor head physical damage, or magnetic degradation, preventing the generation of a valid speed pulse signal.
  • 2Wiring harness and connector issues: Chassis vibration chafes the sensor wiring harness insulation, causing a short to ground or intermittent open circuit; connector pins oxidize, loosen, or back out; water ingress after wading causes corrosion, increasing contact resistance.
  • 3Abnormal tone ring: Missing teeth, fractures, or deformation (e.g., after an impact), or iron filings, mud, sand, ice, or snow adhering to the tone ring surface, causing abnormal magnetic flux changes and disrupting sensor signal acquisition.
  • 4Installation gap out of tolerance: A loose sensor retaining bolt causes an excessive air gap between the sensor and the tone ring (exceeding the 1.2 mm standard), or failing to tighten the bolt to the standard torque (usually 10 N·m) after repairs results in insufficient signal strength.
  • 5Inconsistent tyre specifications: Excessive tread depth difference between tyres on the same axle, severely inconsistent tyre pressures, or installing non-factory specification tyres causes the actual wheel speed difference to exceed the system calibration threshold, leading the ECU to incorrectly detect a sensor fault.
  • 1
    Fault confirmation and localization: Use VDS or a dedicated diagnostic tool to read the complete fault codes and freeze frame data. Check if a specific wheel sub-fault code (such as C003708) accompanies C024501. Enter live data stream mode and drive the vehicle at 10-30 km/h. Observe the wheel speed signals for all four wheels and identify which wheel signal is abnormal (showing 0 km/h, fluctuating, or differing excessively from the others).
  • 2
    Visual and connection inspection: Raise the vehicle. Check the affected wheel speed sensor connector for looseness, oxidation, or water ingress. Trace the sensor wiring harness routing and check for wear, damaged insulation, or signs of interference with the body. Focus on the harness protection where it passes through body panel holes and moving suspension parts.
  • 3
    Sensor electrical measurement: Disconnect the sensor connector and measure the sensor body resistance (magnetic type standard is typically 1.0-1.5kΩ; for Hall type, supply power and measure the signal voltage). Check the connector supply voltage (should be 12V±0.5V) and ground wire continuity. Use an oscilloscope to check the signal waveform and verify a stable square-wave or sine-wave output.
  • 4
    Mechanical component inspection: Inspect the sensor tip for attached iron filings or physical damage. Inspect the tone ring for missing teeth, cracks, or deformation. Clean any foreign matter from the tone ring surface. Measure the gap between the sensor and the tone ring using a feeler gauge (standard: 0.3-1.2mm). Check the sensor retaining bolt for looseness.
  • 5
    Repair and Replacement: Based on inspection results, replace the damaged sensor, repair the broken wiring harness (seal with heat-shrink tubing after soldering and protect with corrugated conduit), or replace the deformed tone ring or bearing assembly. Ensure the sensor installation gap meets specifications. Apply conductive grease and securely connect the plug.
  • 6
    System verification: Clear all fault codes and perform a road test. Drive in a straight line at 30-60 km/h for at least 7 seconds and perform multiple braking tests to confirm normal ABS operation. Check the data stream to verify all four wheel speeds are consistent. Confirm the fault code does not return and the instrument warning light is off.
BYD DTC AI Analysis

BYD Qin left rear wheel speed sensor open circuit fault

Symptoms: ABS warning light on constantly, dashboard displays 'Check ABS System', ESP function restricted. Diagnosis: VDS retrieved fault code C024501, data stream shows left rear wheel speed at 0km/h. Found left rear wheel speed sensor connector loose with oxidised pins; measured sensor resistance as infinite (internal open circuit). Solution: Replaced left rear wheel speed sensor, cleaned connector oxidation, cleared fault codes and road tested. ABS function returned to normal.
Original source ↗
BYD DTC AI Analysis

BYD Song wheel speed sensor wiring harness chafed and shorted

Symptoms: While driving, the instrument cluster suddenly displayed multiple system warnings: 'Check engine system', 'ABS system', 'network', and 'braking system'. The ABS and brake warning lights lit up simultaneously. Diagnosis: VDS scan retrieved DTCs C024501 and C003708 (left rear wheel speed sensor signal fault). Inspection found the left rear wheel speed sensor harness had chafed through against the chassis, shorting the signal wire to ground. The left rear tone ring also had slight deformation. Resolution: Repaired the damaged harness and added protection. Replaced the left rear wheel bearing assembly (including tone ring). Recalibrated the ABS system. Fault resolved.
Original source ↗
BYD DTC AI Analysis

BYD F3 right front wheel speed sensor air gap out of specification

Symptoms: ABS warning light illuminates when vehicle speed exceeds 30 km/h; fault occurs more frequently on rough roads. Diagnosis: Retrieved DTC C024501 series. Monitored live data and found intermittent signal dropouts from the right front wheel speed sensor. Inspection revealed heavy metallic debris on the sensor head and loose mounting bolts, causing an air gap exceeding 1.5 mm (specification: 0.3–1.2 mm). Repair: Cleaned the sensor head and tone ring. Repositioned the sensor to achieve the specified air gap. Torqued the mounting bolts to 10 N·m. Cleared the DTCs and verified normal operation during a 60 km/h road test.
BYD DTC AI Analysis

BYD Surui ESP Limited Function Fault

Symptoms: Dashboard displayed 'ESP function limited', vehicle unstable during cornering, traction control ineffective in rain and snow. Diagnosis: VDS scan retrieved DTC C024501 and related codes. Right rear wheel speed sensor signal voltage measured below 0.5V (abnormal). Traced wiring and found right rear sensor harness chafed through against body sheet metal, signal wire shorted to ground with internal sensor damage. Resolution: Repaired damaged harness and rerouted with corrugated tubing, replaced right rear wheel speed sensor. Dynamic test confirmed ESP function restored.
Original source ↗
BYD DTC AI Analysis

BYD E5: Intermittent wheel speed sensor signal loss

Symptoms: ABS warning light on intermittently, occasionally going out after driving some distance. Normal at low urban speeds; light occasionally comes on at highway speeds. Diagnosis: Scan tool showed history DTC C024501. Live data revealed right front wheel speed signal intermittently dropped to zero. Inspection found sensor connector pins slightly expanded causing poor contact, plus minor harness chafing near the steering knuckle. Solution: Repaired harness chafing, adjusted connector pin tension for reliable contact, and applied waterproof sealant. Fault resolved.
Data confidence: Official This information is for reference only. Always consult a qualified technician for diagnosis and repair. Do not attempt high-voltage system repairs yourself.