C059000

This DTC indicates the IPB (Intelligent Power Brake) electro-hydraulic control module detects the brake booster motor drive circuit supply voltage exceeds the calibrated threshold (typically >16V) — Atto 8

Braking System

This DTC indicates the IPB (Intelligent Power Brake) electro-hydraulic control module detects the brake booster motor drive circuit supply voltage exceeds the calibrated threshold (typically >16V).

In BYD DMi models, the 12V low-voltage system powers the IPB, which uses motor direct-drive brake assist (without a vacuum booster).

Faults in the DC-DC converter, generator, or IPB internal power management circuit causing voltage increases trigger this DTC.

Continuous overvoltage can overheat and damage the IPB internal MOSFETs or motor driver chip.

This triggers system protection mode, resulting in a hard brake pedal, reduced brake assist, or restricted ABS/ESC functions.

Severe cases force the vehicle into limp mode.

4
Cases Logged
5
Causes
  • 1DC-DC converter fault: High-voltage to 12V DC-DC module failure generates abnormally high output voltage (>15-16V), exceeding the IPB supply voltage limit.
  • 2IPB electro-hydraulic module internal fault: Fault in the IPB internal power regulation circuit, voltage sampling circuit, or motor drive circuit causing actual overvoltage or false overvoltage reporting.
  • 312V charging system fault: Alternator regulator failure on DMi models or abnormal DC-DC control strategy causes low-voltage system overvoltage charging.
  • 4Wiring harness short circuit or cross-feed: Brake booster motor power wire abnormally contacts the high-voltage wiring harness or shorts to another high-voltage source.
  • 5Faulty battery or poor ground connection: Excessive battery internal resistance, aging, or a poor ground connection causes abnormal voltage fluctuations and triggers sampling circuit protection.
  • 1
    Fault Confirmation and Data Reading: Use VDS2000/3000 to read all DTCs, freeze frame data (record the actual voltage when the fault occurred), and the live data stream. Confirm if the actual IPB supply voltage continuously exceeds 16V.
  • 2
    Low-voltage system voltage check: Measure the 12V battery static voltage (normal: 12.4–12.8V) and dynamic voltage (startup/charging state, normal: 13.5–14.8V, should not exceed 15.5V) to check for overvoltage.
  • 3
    DC-DC output check: With the vehicle in READY mode, measure the voltage at the DC-DC converter output terminal and the waveform to ground. If the output voltage is >15.5V or the waveform is abnormal, replace the DC-DC converter assembly.
  • 4
    IPB circuit check: Check the continuity (<1 Ω) and insulation resistance (>10 MΩ) of the IPB module power wires (constant B+, IGN power) and ground wiring harness. Inspect the connector terminals for burning, backed-out pins, or corrosion.
  • 5
    IPB module diagnosis and replacement: If external supply voltage is normal (13.5-14.8V) but the IPB still reports C059000, flash the IPB software (if an update is available). If the fault persists, replace the IPB electro-hydraulic module assembly, then perform brake system bleeding, calibration, and ESC matching.
BYD DTC AI Analysis

Song PLUS DM-i DC-DC Output Overvoltage Causing C059000

While driving normally, the ABS and ESC warning lights suddenly came on and the instrument cluster displayed "Brake system fault". Retrieved DTCs C059000 (Brake booster motor voltage too high) and U029D00 (Lost communication with DC-DC). Measured battery voltage at 17.2 V at idle; freeze frame showed 16.8 V when the fault occurred. Found the DC-DC converter's internal regulation circuit damaged. Replaced the DC-DC assembly and voltage returned to normal. Cleared the codes and C059000 has not returned.
BYD DTC AI Analysis

Faulty IPB internal sampling circuit falsely reporting overvoltage

The vehicle drove normally, but the brake system warning light came on intermittently. The scanner showed only active DTC C059000. Live data showed IPB supply voltage at 14.2V (normal), but internal sampling values read 18.5V. I checked external wiring and the DC-DC converter and found no faults. Diagnosed as IPB internal ADC sampling circuit or voltage divider resistor failure causing false readings. I replaced the IPB electro-hydraulic module and performed calibration; fault cleared.
BYD DTC AI Analysis

Wiring harness wear caused stray voltage to enter the IPB power supply.

Post-accident repair, a Song PLUS DMi repeatedly set alternating codes C059000 and C059100 (low voltage). Inspection found the front compartment harness damaged in the collision: the IPB constant-power wire and HV interlock harness had insulation damage and were contacting. With the HV system active, abnormal voltage leaked into the IPB power circuit through the damage. Repaired the harness insulation, separated HV and LV wiring routes, and replaced the damaged fuse and connectors. Fault resolved.
BYD DTC AI Analysis

Generator regulator failure caused hybrid mode overvoltage

Vehicle logged DTC C059000 in HEV mode; EV mode was normal. Diagnosis found overvoltage (16.5V) only when the engine was generating. Voltage at the generator output fluctuated. Generator disassembly revealed a damaged regulator, causing unregulated charging voltage. Replaced the generator assembly. System voltage stabilized at 14.2V and the fault code did not return.
Data confidence: Official This information is for reference only. Always consult a qualified technician for diagnosis and repair. Do not attempt high-voltage system repairs yourself.