This DTC indicates the signal voltage from Master Cylinder Piston Position Sensor A, internal to the Intelligent Integrated Brake System (IPB), falls below the calibrated threshold (typically <0 — Atto 8
This DTC indicates the signal voltage from Master Cylinder Piston Position Sensor A, internal to the Intelligent Integrated Brake System (IPB), falls below the calibrated threshold (typically <0.5V or below the valid range lower limit).
The sensor uses Hall effect or potentiometer principles to monitor brake master cylinder piston displacement in real time.
It provides the IPB control unit with an accurate pedal travel signal to calculate driver braking demand, coordinate electro-hydraulic brake pressure distribution, trigger regenerative braking, and control active safety functions (ESP/ABS/AEB).
Low voltage indicates a voltage drop in the sensor supply circuit (5V reference voltage), a signal wire short to ground, an internal sensor short circuit, or a faulty IPB control unit sampling circuit.
This fault causes abnormal brake pedal feel, limited or disabled regenerative braking, and degraded ESP/ABS functions.
Extreme conditions trigger brake system fail-safe protection (pure hydraulic braking backup), compromising driving safety.
- 1Damage, wear, or internal short circuit of the master cylinder position sensor A body inside the IPB integrated electro-hydraulic brake assembly.
- 2Water ingress, corrosion, or seal failure at the sensor wiring harness connector (located on the side of the IPB assembly) causing the signal wire to short to ground.
- 3Poor connection, excessive voltage drop, or short to ground in the 5V reference voltage circuit between the IPB control unit and the sensor.
- 4Sensor signal wiring harness insulation aged and damaged by high engine bay temperatures, causing a short to body ground.
- 5Hardware fault in the IPB control unit internal signal acquisition circuit or ADC conversion module.
- 1Use a VDS or Launch diagnostic tool to read the IPB live data stream. Confirm if the master cylinder position sensor A voltage remains at 0V or <0.5V. Compare the value with sensor B (if equipped) to verify. Check for accompanying DTCs C05CA00 (overvoltage) or C05CC00 (out of range).
- 2Visually inspect the IPB assembly wiring harness connector (usually located near the brake master cylinder, grey or black plug) for looseness, water ingress, pin corrosion, backed-out pins, or deformation. Clean the connector with electrical contact cleaner, apply conductive grease, and reconnect. Verify the locking tab fully engages.
- 3Disconnect the IPB wiring harness connector. Use a multimeter to measure the voltage between the Sensor A 5V reference circuit (usually VREF_A) and ground. Verify the voltage is 4.9-5.1V. Measure the resistance between the signal output wire (Signal_A) and ground. The resistance should be >10kΩ. A reading close to 0Ω indicates a short to ground.
- 4Check the IPB assembly installation status and the tightening torque of the body ground point (usually G102 or G202) (standard: 9-12 N·m). Measure the ground resistance; the value must be < 1 Ω. Check the IPB power supply fuse (usually 30 A or 40 A) and voltage drop.
- 5If circuit measurements are normal, flash the IPB control unit software (version upgrade) or reset the sensor calibration. If the fault persists, replace the IPB integrated electro-hydraulic brake assembly (part number depends on vehicle model, e.g., 6A-3505010 for Song PLUS DMi). After replacement, bleed the brake system and perform sensor calibration and longitudinal acceleration sensor calibration.
IPB harness wear caused signal wire short to ground
Water ingress corroded the IPB connector, causing intermittent undervoltage.
IPB internal sensor A damaged; replace assembly.
Software calibration error caused false undervoltage fault
High resistance in the reference voltage circuit caused undervoltage in both sensors.