DTC C120700 indicates the hydraulic pump motor inside the IPB (Integrated Power Brake) fails to return to its initial mechanical position (Home Position) within the specified time (typically 200-500 ms) after completing brake boost pressure build-up or an ABS/ESC control action — Atto 8
DTC C120700 indicates the hydraulic pump motor inside the IPB (Integrated Power Brake) fails to return to its initial mechanical position (Home Position) within the specified time (typically 200-500 ms) after completing brake boost pressure build-up or an ABS/ESC control action.
This fault stems from a malfunction in the motor mechanical return mechanism, Hall position sensor signal feedback, or ECU closed-loop control logic.
Upon setting this DTC, the IPB enters Limp Home Mode, resulting in a stiff brake pedal and reduced brake assist.
The system disables ABS/ESC active intervention and retains only basic hydraulic braking, severely compromising driving safety.
- 1Excessive carbon brush wear or a burnt commutator in the IPB electro-hydraulic module's internal DC motor causes the motor to seize in one position and fail to rotate.
- 2Motor position sensor (usually a dual Hall sensor) signal drift, damage, or connector water ingress and oxidation prevents the ECU from identifying the actual position.
- 3Mechanical binding inside the IPB hydraulic unit, such as piston seal aging and swelling or jamming caused by brake fluid impurities, resulting in excessive motor load.
- 4IPB ECU internal motor drive circuit fault, such as a shorted H-bridge MOSFET or damaged gate driver chip, causing an abnormal return control signal.
- 5Power supply system fault, such as low battery voltage (<10.5V) or high ground resistance, causing insufficient motor torque to overcome mechanical resistance and return to position.
- 1Use the VDS2000/3000 diagnostic tool to read all fault codes and freeze frame data. Confirm C120700 is a current fault (Current DTC) and record parameters such as vehicle speed and pedal travel at the time of occurrence.
- 2Visually inspect the IPB assembly exterior and confirm no brake fluid leakage or signs of impact deformation. Inspect wiring harness connectors C1 and C2 for backed-out pins, oxidation, or water ingress, and measure the clip retaining force.
- 3Measure IPB supply voltage: Use a multimeter to measure the voltage at the +B (constant power) and IG1 (ignition switch) terminals. The standard value is 12V±0.5V, and the voltage drop under load must be <0.3V.
- 4Perform the IPB hydraulic bleeding procedure: Use the diagnostic tool to select the 'Brake System Bleeding' function. Execute the procedure in the following sequence: right rear - left rear - right front - left front. Observe the pump motor for smooth operation and abnormal noise.
- 5Actuator active test: Enter 'IPB Function Test' and trigger the pump motor. Use a stethoscope to verify the motor running sound is uniform. Monitor the motor current waveform (normal: smooth square wave; abnormal: sawtooth or flat-topped wave).
- 6If diagnostics confirm an internal fault, replace the IPB with ECU assembly (part number varies by model; e.g., Song PLUS DM-i uses 6A-3505010X). Note the brake line markings when removing the old part to avoid cross-contamination.
- 7After replacement, perform a complete calibration: a) Use the diagnostic tool to write the IPB coding; b) Calibrate the longitudinal acceleration and yaw rate sensors; c) Re-bleed the brake system; d) Perform a road test to verify ABS/ESC functions.
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