DTC P25C600 indicates a short to ground in the BLM (Brake Load Module) temperature sensor signal wire inside the IPB (Integrated Power Brake) — Atto 8
DTC P25C600 indicates a short to ground in the BLM (Brake Load Module) temperature sensor signal wire inside the IPB (Integrated Power Brake).
In the BYD Song PLUS DM-i One-Box braking system, the BLM typically refers to the brake motor or brake fluid temperature monitoring unit.
When the ECU detects the temperature signal voltage remaining below the set threshold (near 0V), it identifies a signal wire short to vehicle ground.
This fault prevents the IPB from accurately monitoring key component temperatures.
To prevent system overheating or degraded braking performance, the ECU triggers a safety protection mode, disables or limits electro-hydraulic brake assist, and illuminates the ABS, ESC, and brake system warning lamps.
Because this fault affects a core braking safety function, the system classifies it as a Level 3 severe fault.
- 1Chassis scraping or vibration wear damaged the insulation on the BLM temperature signal wire in the IPB-to-body wiring harness, shorting it to body metal.
- 2Insulation failure of the IPB assembly internal temperature sensor or a dry solder joint on the PCB causes the signal wire to short to housing ground.
- 3Water ingress or oxidation in engine compartment or chassis connectors (such as the BJG02 or IPB 32-pin connector) causes a short to ground between pins.
- 4During accident repairs or chassis maintenance, sharp edges cut an improperly secured wiring harness, or incorrect refitting pinches the harness, causing a short circuit.
- 5Internal NTC resistor package failure in the temperature sensor body, shorting the signal terminal to the sensor housing.
- 1Connect the VDS2000/VDS3000 diagnostic tool, read the complete fault codes and freeze frame data, and confirm P25C600 is a current fault accompanied by an illuminated IPB-related warning lamp. Record environmental data such as vehicle speed and temperature at the time of the fault.
- 2Raise the vehicle and visually inspect the IPB assembly (located on the left side of the front compartment firewall) and wiring harness. Check harness contact points with sharp body edges and verify retaining clips are secure. Inspect for obvious damage, water ingress, or burn marks.
- 3Disconnect the IPB assembly 32-pin main connector and the BLM temperature sensor connector (if detachable separately). Use a multimeter to measure the resistance between the signal wire (refer to the circuit diagram for the specific pin) and body ground: if the resistance is less than 5 Ω, the wiring harness has a short to ground; if the resistance is infinite, the fault is inside the IPB.
- 4Inspect the wiring in sections along its routing: check the firewall wiring grommet, the area near the front compartment fuse box, and the wiring harness inside the underbody shield. Focus on interference points with the exhaust pipe and brackets. Repair any damaged wiring harness (wrap with insulating tape or replace the harness section). Maintain sufficient clearance between the wiring harness and the vehicle body.
- 5If wiring harness measurements are normal, inspect the connector terminals for backed-out pins, corrosion, or conductive debris. Clean or replace the connector. If the connector is normal, measure the internal IPB temperature sensor resistance (NTC resistance is approximately 10kΩ-20kΩ at room temperature). If abnormal, replace the IPB assembly.
- 6After repair, reconnect all connectors. Use the diagnostic tool to clear fault codes. Perform the IPB system bleeding and calibration procedure (Brake System Bleeding & Calibration). Perform an IGN ON self-check to confirm no fault codes are present. Road test the vehicle to verify normal ABS/ESC function and that the warning light is off.
Incorrectly installed underbody shield caused wiring harness chafing and short circuit
IPB internal temperature sensor failure
Water entered the connector after accident repairs, causing a short circuit.
Aftermarket underbody protection installation pinched the wiring harness, causing a short circuit