This DTC indicates that, in the thermal management system of a BYD new energy vehicle, the monitored voltage on the high-voltage side of the air conditioning compressor exceeds the system safety threshold (typically >420V DC; the specific threshold varies by vehicle calibration) — Qin Plus
This DTC indicates that, in the thermal management system of a BYD new energy vehicle, the monitored voltage on the high-voltage side of the air conditioning compressor exceeds the system safety threshold (typically >420V DC; the specific threshold varies by vehicle calibration).
In the electric scroll compressor system of BYD Qin series models, the "high-voltage side" specifically refers to the high-voltage DC bus voltage driving the compressor motor, not the refrigerant pressure.
The Battery Management System (BMS) via the high-voltage interlock (HVIL) circuit, or the Air Conditioning Controller (ACU), triggers this protective DTC upon detecting an abnormally high voltage at the compressor inverter input.
This fault forces the air conditioning compressor to shut down, resulting in a loss of cabin cooling.
If the vehicle uses a battery liquid cooling system, this fault severely impairs the traction battery’s heat dissipation capability and may force the battery thermal management system to operate in a degraded mode.
- 1Fault in the internal voltage sampling circuit of the A/C compressor controller (inverter), or aging and failure of the high-voltage filter capacitor, causing voltage detection drift.
- 2Insulation degradation or local short circuit in the electric compressor three-phase windings causes abnormal bus voltage reflection.
- 3Unbalanced cell voltages within the traction battery pack or a BMS voltage detection channel fault causes the high-voltage output to exceed the threshold.
- 4Oxidized or loose A/C system high-voltage wiring harness connector (HVIL circuit), or poor contact at the interlock pins, causing abnormal voltage drop detection.
- 5DC-DC converter or on-board charger (OBC) failure causes high-voltage bus voltage fluctuations, indirectly affecting voltage stability on the A/C high-voltage side.
- 1Use the BYD VDS 1000+ diagnostic tool to read the complete fault codes and freeze frame data. Record key data streams including 'A/C high-side voltage', 'battery pack total voltage', 'compressor speed', and 'HVIL status'. Confirm the operating condition during the overvoltage event (charging/driving/idling).
- 2Inspect the front compartment electric compressor high-voltage wiring harness connector (usually marked AC HV+/-), verify high-voltage interlock (HVIL) circuit continuity (normal resistance <10Ω), and check the connector for signs of burning, terminal back-out, or water ingress.
- 3Measure the insulation resistance between the electric compressor high-voltage input terminal and the housing using an insulation tester (standard: >500MΩ). Use a multimeter to compare the BMS total voltage with the actual voltage at the compressor terminal. The voltage difference must be <5V.
- 4Check the A/C high-pressure sensor (located on the high-pressure side of the liquid line) signal voltage to rule out a false fault caused by a sensor short to power: disconnect the sensor connector, measure the signal wire voltage to ground (should be 0V), and measure the power supply voltage (should be 5V reference).
- 5Perform a deep diagnosis of the power battery pack. Check the cell voltage difference (should be <30mV) and insulation resistance to rule out an internal high-voltage fault causing overvoltage protection.
- 6If the wiring and sensor are normal, replace the electric compressor controller (inverter assembly) or update the ACU software to the latest version. Perform the 'Compressor Zero Point Calibration' and 'Air Conditioning System Self-learning' procedures. Clear the fault code and road test to verify.
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