This fault code indicates a short to ground in the plate heat exchanger (PHE) outlet temperature sensor signal circuit, or an internal sensor short circuit — Qin Plus
This fault code indicates a short to ground in the plate heat exchanger (PHE) outlet temperature sensor signal circuit, or an internal sensor short circuit.
This sensor typically utilizes an NTC (negative temperature coefficient) thermistor to monitor the coolant or refrigerant temperature exiting the PHE, serving as a key feedback component for the thermal management system.
The short circuit sends an abnormal voltage signal (typically near 0V) to the ECU, causing the system to falsely detect an extreme temperature state.
This triggers the thermal management protection strategy, resulting in: forced electric compressor shutdown, battery cooling circuit interruption, restricted PTC heating function, or activation of the 'Power System Malfunction' reduced power mode.
Continued driving may overheat the battery pack or drive motor due to the lack of effective temperature monitoring, creating a thermal runaway risk.
- 1Internal short circuit in the sensor body: Prolonged exposure to high temperatures and humidity ages the NTC thermistor, causing packaging failure and an internal short circuit. Resistance approaches 0 Ω.
- 2Wiring harness physical damage: The plate heat exchanger sits in the high-temperature area of the front compartment. A loose retaining clip allows the wiring harness to rub against sharp metal edges, damaging the insulation and shorting the signal wire (usually Pin 2) to body ground.
- 3Connector short circuit due to water ingress: An aged front compartment low-voltage connector seal allows water entry during wading or high-pressure car washing. This causes a pin-to-pin or pin-to-ground short circuit and often leaves corrosion marks.
- 4Assembly process defect: Improper wiring harness routing during repair causes sharp metal bracket edges to cut the harness, or an incompletely seated sensor connector causes the terminal to shift and contact the housing.
- 5ECU sampling circuit fault (rare): A shorted internal pull-down resistor in the air conditioning controller or thermal management module continuously pulls the signal line low.
- 1Safety preparation and verification: Disconnect the high-voltage service disconnect and wait 5 minutes to discharge the high-voltage capacitors; use the VDS2000/BYD dedicated diagnostic tool to read the freeze frame, and record the ambient temperature, vehicle speed, and temperature difference between the heat exchanger inlet and outlet when the fault occurred.
- 2Initial visual inspection: Inspect the plate heat exchanger outlet temperature sensor connector (usually located on the battery cooler or chiller outlet pipe) for looseness, backed-out pins, or water ingress. Check the wiring harness at the firewall and battery pack edge for proper securement and wear.
- 3Sensor body inspection: Disconnect the sensor connector and measure the resistance between the two sensor terminals using a multimeter. At room temperature (25°C), the resistance should be 1.5-2.5 kΩ (refer to the workshop manual for specific values). If the resistance is <100 Ω or infinite, replace the sensor.
- 4Harness continuity and insulation test: Disconnect the corresponding plug from the air conditioning controller (or thermal management module). Measure the continuity resistance between the sensor plug signal terminal and the controller terminal (should be <1 Ω). Measure the resistance between this terminal and body ground (should be >10 MΩ; if <1 kΩ, this confirms a short to ground).
- 5Isolate the short circuit in sections: If the wiring harness shorts to ground, use the split-half method. Strip the harness sheath at the pathway midpoint and measure to systematically locate the damage. Focus on bends passing the front compartment longitudinal rail and the battery pack casing edge.
- 6Repair and verification: Repair the damaged wiring harness (wrap with waterproof heat-shrink tubing, or replace the entire harness if necessary) or replace the faulty sensor. Restore all connections and clear the DTC. Start the vehicle, turn on the A/C cooling/heating, and verify the outlet temperature value in the data stream changes with operating conditions (normal range: -10°C to 80°C).
- 7Road test verification: Perform a dynamic road test for over 20 minutes. Monitor the data synchronization of all temperature sensors in the thermal management system. Confirm the fault code does not recur and no abnormal system protection occurs.
Qin Pro EV: Internal short circuit in plate heat exchanger sensor caused air-con failure.
Worn front compartment wiring harness causing intermittent short circuit on BYD Qin EV300
Sensor connector shorted due to water ingress after wading
False fault: Low ECU software version caused sampling anomalies
Post-repair fault: Failure to bleed cooling system after coolant replacement caused false sensor reading.