This fault code indicates an open circuit in the signal circuit of the pressure/temperature sensor at the Plate Heat Exchanger (PHE) outlet — Qin Plus
This fault code indicates an open circuit in the signal circuit of the pressure/temperature sensor at the Plate Heat Exchanger (PHE) outlet.
In the BYD heat pump thermal management system, the Plate Heat Exchanger is the core component for heat exchange between the refrigerant and the motor coolant.
The outlet pressure sensor monitors the refrigerant pressure (or integrated temperature) after heat exchange, providing closed-loop control data for the Electronic Expansion Valve (EXV) and the electric compressor.
An open circuit fault indicates the control unit (air conditioning controller or thermal management module) detects a continuous sensor signal voltage above 4.8V (typically corresponding to an unshunted 5V reference voltage).
Without real-time pressure data, the system triggers thermal management protection mode.
This mode disables the heat pump function, limits motor power output, and in extreme cases, prohibits high-voltage power-up to prevent heat exchanger overpressure damage or abnormal refrigerant circulation.
- 1Physical damage to the sensor wiring harness: High temperatures and vibration in the engine compartment cause the harness insulation to age and crack, or prolonged friction against sharp metal edges breaks the copper core wires. This commonly results from failing to secure the harness properly after accident repairs.
- 2Poor connector contact: Internal terminals in the 2-pin or 3-pin sensor connector backed out or oxidized (common after water ingress), or the locking clip is loose, causing an open signal circuit. Measurement shows infinite resistance between pins.
- 3Open circuit inside the sensor body: Refrigerant pressure shock or long-term thermal cycling fatigue cracks solder joints on the pressure-sensitive element or internal PCB, resulting in zero current draw.
- 4Control unit fault: A loose connector, bent pins, or an open internal sampling resistor at the air conditioning controller or thermal management controller (TMS) prevents the 5V reference voltage circuit from completing.
- 5Wiring harness transition connector fault: Some models feature transition connectors (CJB or BJB) at the firewall or fender. Poor sealing at this location causes water ingress and corrosion, resulting in a signal wire open circuit at the transition point.
- 1Safety preparation and fault confirmation: Disconnect the high-voltage service switch and wait 5 minutes to discharge residual voltage; use the diagnostic tool to read the DTC and record the freeze frame; observe the pressure display value (an open circuit usually displays 4.9-5.0V or an out-of-range value of -40°C); clear the fault code, run the air conditioning system, and observe if the fault recurs immediately.
- 2Sensor body inspection: Locate the pressure and temperature sensor at the plate heat exchanger outlet (usually on the top or side of the heat exchanger, with a 2-3 wire harness). Disconnect the connector and measure the resistance between the sensor terminals (normally about 2-3 kΩ at 25°C; refer to the workshop manual for specifics). If the resistance is infinite, replace the sensor. Measure the supply voltage (should be 5V ± 0.25V) and confirm normal reference voltage output.
- 3Wiring harness continuity check: Use a multimeter to measure wiring harness continuity between the sensor connector and the control unit, focusing on the signal wire (usually the pressure signal pin) and the ground wire. Check the entire harness for signs of crushing or abrasion, paying special attention to sections passing through the firewall and high-temperature areas near the exhaust pipe. Measure the harness insulation resistance to ground; it must be greater than 10MΩ.
- 4Connector integrity repair: Check if the connector sealing ring is missing or aged, and replace the waterproof plug if necessary. Use a dedicated terminal removal tool to check terminal retention force; if loose, replace the connector assembly or female terminal. Clean oxidized pins, apply conductive grease, and reconnect until it clicks.
- 5System verification and finalization: After repair, reconnect all components, power on the vehicle, and read the data stream. Confirm the displayed pressure value matches the actual ambient temperature (static pressure approximately 0.6-0.8MPa@25℃). Start heat pump mode and observe the dynamic pressure response as the electronic expansion valve opening changes. Perform a road test or hoist test and confirm no intermittent open circuit exists before vehicle handover.
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