B16461A

This DTC indicates the measured resistance of the driver-side seat belt pretensioner ignition circuit falls below the SRS control module threshold (typically <1 — Qin Plus

Safety System

This DTC indicates the measured resistance of the driver-side seat belt pretensioner ignition circuit falls below the SRS control module threshold (typically <1.0Ω).

The seat belt pretensioner is a pyrotechnic actuator containing a resistance wire and ignition charge; normal resistance ranges from 2.0-5.0Ω.

Low resistance typically indicates a circuit short to ground, a wire-to-wire short, a partial short in the pretensioner internal resistance wire, or grounded connector pins.

This fault causes the SRS system to enter fail-safe mode.

During a collision, the pretensioner may fail to deploy and tighten the seat belt, or in extreme cases, poses a safety risk of unintended deployment.

3
Cases Logged
5
Causes
  • 1The seat slide rail pinches and wears the pretensioner wiring harness (yellow harness) under the driver's seat, exposing the wire core and causing a short to ground.
  • 2Water ingress, oxidation, corrosion, or bent/deformed pins in the pretensioner connector (located at the B-pillar or under the seat) causing abnormal low-resistance continuity.
  • 3Short circuit in seat belt pretensioner body internal resistance wire (due to aging, moisture ingress, collision impact, or manufacturing defects)
  • 4SRS control module internal detection circuit fault or abnormal sampling resistor, causing a falsely low resistance measurement.
  • 5Pretensioner connector incorrectly connected during repair, or wiring harness retaining clip detached, causing the harness to rub against metal body parts and short circuit.
  • 1
    Safety preparation: Disconnect the low-voltage battery negative terminal and wait at least 90 seconds to fully discharge the SRS capacitor. Wear an anti-static wrist strap. Do not use a multimeter resistance setting to measure energized airbag components.
  • 2
    Initial inspection: Remove the driver-side lower B-pillar trim panel and the seat. Visually inspect the yellow dedicated wiring harness for damage, pinching, or signs of water ingress. Focus on interference points between the seat slide rail travel path and the wiring harness.
  • 3
    Resistance measurement: Disconnect the pretensioner connector. Use a digital multimeter to measure the resistance between the two terminals of the pretensioner body (standard value: 2.0-5.0Ω). If the resistance is <1.0Ω, the pretensioner has an internal short circuit. Replace the seat belt assembly (including the pretensioner).
  • 4
    Circuit inspection: Measure the resistance between the harness-side connector and body ground (should be >1MΩ). Inspect the pins for bending, backing out, or oxidation. Repair the wiring harness insulation or replace the connector if necessary.
  • 5
    System reset: After repair, reconnect all connectors and the battery. Use the BYD dedicated diagnostic tool (VDS2000/3000) to clear the fault code and perform an SRS system self-check. Slide the seat forward and backward to confirm no wiring harness interference.
BYD DTC AI AnalysisFrom Chinese market (translated)

Qin Pro DM seat rail pinched wiring, causing pretensioner short circuit

A 2018 Qin PRO DM had the dashboard airbag warning light permanently illuminated. Read DTC B16461A. Found the seat rails had pinched the yellow pre-tensioner wiring harness beneath the driver's seat over time, damaging the insulation and causing the exposed copper wires to short to ground. Measured pre-tensioner resistance at 0.3Ω (normal 2.5Ω). Repaired the damaged harness by re-soldering the broken wires and insulating with heat-shrink tubing. Rerouted the harness, added abrasion-resistant corrugated tubing and secured it with cable ties to avoid interference with the seat rails. Cleared the fault code and tested by repeatedly adjusting the seat position; the fault did not return.
BYD DTC AI AnalysisFrom Chinese market (translated)

BYD Qin PRO petrol: B-pillar connector water ingress and oxidation

2019 Qin PRO (petrol variant). After driving in rain, the airbag warning light illuminated intermittently. The scanner showed intermittent DTC B16461A. Inspected the pretensioner connector inside the B-pillar trim and found the seal had deteriorated, allowing water ingress. The copper pins inside the connector had oxidised, turned black and developed green corrosion, causing a micro-short between terminals. The resistance fluctuated between 0.8 and 2.0 Ω. Repair: Replaced the pretensioner wiring harness connector (with waterproof seal), cleaned the pretensioner terminals, applied specialised conductive grease (anti-oxidation), and re-wrapped the harness with waterproof tape. Conducted a water spray test after repair; fault resolved.
BYD DTC AI AnalysisFrom Chinese market (translated)

Internal resistance wire in pretensioner aged and short-circuited

2018 BYD Qin Pro DM, no accident history. The airbag warning light suddenly came on and stayed on, and the system stored DTC B16461A. Removed the driver's seat belt assembly, disconnected the pretensioner connector, and measured the unit's resistance: only 0.6 Ω. Diagnosed as a short circuit between layers of the pretensioner's internal resistance wire (likely caused by long‑term vibration or moisture ingress). Replaced the driver's side seat belt assembly (including pretensioner; part number must match the VIN). After replacement, the new part measured 2.4 Ω, meeting specification. Used a diagnostic tool to configure the SRS system by writing the new pretensioner serial number, cleared the fault codes, and the system passed the self‑test.
Data confidence: Official This information is for reference only. Always consult a qualified technician for diagnosis and repair. Do not attempt high-voltage system repairs yourself. Sources: [1]