This fault code indicates an open circuit in the refrigerant temperature sensor signal circuit at the inlet or outlet of the plate heat exchanger (chiller, battery cooler) — Qin Plus
This fault code indicates an open circuit in the refrigerant temperature sensor signal circuit at the inlet or outlet of the plate heat exchanger (chiller, battery cooler).
The sensor is an NTC thermistor that monitors the temperature of the refrigerant exchanging heat with the battery coolant, serving as a key feedback component in the BYD thermal management system.
The ECU monitors this temperature to adjust the electronic expansion valve opening and electric compressor speed, precisely controlling the battery pack temperature.
When the ECU detects the sensor signal voltage continuously exceeding the upper threshold (typically the 5V reference voltage, indicating an open circuit), it sets an open circuit fault.
The thermal management system consequently loses precise control over battery cooling and heating.
This failure may trigger the battery thermal management protection strategy, forcing the vehicle into power limitation mode (limp mode), disabling fast charging, or triggering a high coolant temperature warning.
Extreme cases pose a risk of battery thermal runaway.
- 1Internal open circuit in the sensor body: Long-term exposure to high-temperature, high-pressure refrigerant degrades the plate heat exchanger refrigerant temperature sensor (NTC thermistor). This breaks the internal resistor element, causing infinite resistance.
- 2Loose harness connector or backed-out terminal pins: The sensor connector in the front compartment high-temperature and vibration area (usually a 2-pin plug) comes loose due to a failed retaining clip or improper seating, or female terminal pins back out or terminal holes enlarge due to repeated connecting and disconnecting.
- 3Physical damage to the wiring harness: Vibration and chafing damage the insulation and cause fatigue fractures in the internal copper wires where the harness section from the engine compartment to the chassis passes through the firewall, frame mounting holes, or along the battery pack edge; or maintenance work crushes or cuts the harness.
- 4Refrigerant leak corrosion: An aging sealing ring at the plate heat exchanger connection causes a minor refrigerant leak. The mixture of liquid refrigerant and refrigerant oil seeps into the threaded sensor connection, corroding the internal circuit and causing an open circuit.
- 5Connector oxidation: In water exposure or high-humidity environments, poor sensor connector sealing causes terminal oxidation or electrolytic corrosion, creating a high-resistance open circuit.
- 1Fault confirmation and freeze frame analysis: Use VDS or a BYD dedicated diagnostic tool to read the DTC freeze frame. Record the vehicle speed, battery temperature, ambient temperature, and air conditioning status when the fault occurred. Confirm whether it is a history fault or a current fault. Check for accompanying thermal management system DTCs (e.g., electronic expansion valve fault or compressor fault).
- 2Visual and wiring inspection: Raise the vehicle. Inspect the sensor at the plate heat exchanger (located in the front compartment, near the battery coolant pipes) for deformation or oil leaks. Follow the wiring harness routing and inspect for wear, damaged insulation, or burn marks. Focus on the firewall pass-through points and wiring harness retaining clips.
- 3Sensor body resistance measurement: Disconnect the sensor connector and use a multimeter to measure the resistance across the sensor terminals. Standard resistance at room temperature (25°C) is typically 2kΩ-10kΩ (refer to the repair manual for exact specifications). Replace the sensor if the reading shows infinity (OL) or deviates significantly from the standard curve.
- 4Wiring harness continuity test: Disconnect the thermal management controller (or related module integrated into the air conditioning controller) connector. Measure the wiring harness continuity resistance between the sensor plug and the controller. Resistance must be less than 1Ω. Measure the resistance to ground. Resistance must be greater than 10MΩ (to rule out a short to ground). If an open circuit exists, repair or replace the wiring harness.
- 5Connector pin inspection: Inspect the male and female sensor connector pins for oxidation, blackening, push-out, deformation, or enlarged sockets. Clean with electrical contact cleaner. If necessary, use a terminal removal tool to repair the pins or replace the connector housing. Verify the sealing ring is intact.
- 6Sensor replacement and refrigerant system handling: If the sensor is faulty, recover the air conditioning system refrigerant. Use the special tool to remove the old sensor (note the thread seal). Replace the sealing washer, install the new sensor, and tighten to the specified torque (usually 15-20 N·m). Evacuate the system for at least 30 minutes to a vacuum below -95 kPa. Recharge the standard amount of refrigerant and refrigerant oil.
- 7Function verification and road test: Clear the fault code, start the vehicle, and turn on the A/C cooling mode. Read the data stream to verify the plate heat exchanger refrigerant temperature sensor value drops normally during compressor operation (normal range: -10°C to 50°C). Perform a fast charging test. Confirm the battery thermal management system intervenes normally and sets no new fault codes.
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