This DTC indicates an open circuit in the refrigerant pressure sensor signal circuit at the plate heat exchanger (Chiller/battery cooler) of the thermal management system — Qin Plus
This DTC indicates an open circuit in the refrigerant pressure sensor signal circuit at the plate heat exchanger (Chiller/battery cooler) of the thermal management system.
The sensor monitors the refrigerant pressure flowing through the plate heat exchanger and serves as a key feedback component for the battery thermal management and cabin air conditioning systems.
An open circuit causes the ECU to receive an open-circuit voltage (typically the saturated 5V reference voltage or 0V), preventing it from acquiring actual pressure data.
This forces the thermal management control unit to enter fail-safe mode, which limits battery fast-charging power, disables the battery cooling function, and reduces drive motor power.
In extreme cases, this fault triggers a battery high-temperature warning or shuts down the high-voltage system, severely impacting vehicle safety and driving range.
- 1Loose sensor wiring harness connector or poor contact: Long-term vibration in the high-temperature, high-humidity front compartment causes terminal back-out or latch failure.
- 2Internal open circuit in the pressure sensor: Refrigerant pressure shock, liquid slugging, or aging damages the sensor diaphragm or internal circuit.
- 3Physical damage to the wiring harness: Front compartment wiring harness rubbing against sharp body edges, rodent damage, or excessive bending during accident repairs causing copper strands to break.
- 4Blown fuse: Sensor power supply circuit fuse (typically 5V reference voltage or 12V power supply) blown (e.g., IF11, IF12).
- 5ECU connector oxidation: Oxidized pins or enlarged pin sockets at the thermal management controller or air conditioning controller cause excessive contact resistance in the signal circuit, registering as an open circuit.
- 1Fault confirmation and freeze frame analysis: Use VDS2000/VDS3000 to read DTC B2A1113 and freeze frame data. Confirm the ambient temperature and pressure sensor voltage at the time of the fault (typically 4.9-5.0V or 0V). Check for accompanying DTCs (e.g., a concurrent B2A1212 short circuit DTC indicates an intermittent wiring harness fault).
- 2Visual inspection: Inspect the pressure sensor connector near the plate heat exchanger (usually located on the battery cooler outlet pipe) for looseness, water ingress, corrosion, or backed-out pins. Inspect the corrugated wiring harness conduit for damage or signs of chafing against nearby sharp edges.
- 3Sensor body measurement: Disconnect the connector. Measure the resistance between the sensor signal pin and the ground pin (normally within a specific range, such as 0.5-4.5 kΩ, varying with pressure). If the resistance is infinite, replace the sensor. Measure the sensor supply voltage (standard: 5V ± 0.25V).
- 4Harness continuity check: Use a multimeter to measure harness continuity between the sensor connector and the thermal management controller (or air conditioning controller). Inspect intermediate connectors closely (such as the mating connector between the front compartment harness and the instrument panel harness, and the mating connector between the front compartment harness and the front bumper harness).
- 5Insulation and short-circuit check: Measure signal wire resistance to ground and check for a short to power. Rule out hidden faults where a chafed wiring harness shorts to ground or power.
- 6Component replacement and verification: After replacing the faulty sensor or repairing the wiring harness, clear the fault code. Evacuate the refrigerant system, perform a pressure-holding test, and recharge the system (standard amount: approx. 600-800g R134a or R1234yf). Use a diagnostic tool to read the pressure sensor data stream. Verify the displayed value matches the actual pressure (0.2-3.5 MPa range) without fluctuation.
- 7System function test: Start the vehicle, activate the air conditioning cooling and battery cooling modes, and observe the pressure sensor live data for normal changes. Confirm no fault codes return. Perform a road test to verify the thermal management system operates normally.
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