This DTC indicates the Thermal Management Control Unit (TMS) or air conditioning control module detects a short circuit in the signal circuit of the high-pressure side pressure sensor for the plate heat exchanger (Chiller/battery cooler) refrigerant circuit — Qin Plus
This DTC indicates the Thermal Management Control Unit (TMS) or air conditioning control module detects a short circuit in the signal circuit of the high-pressure side pressure sensor for the plate heat exchanger (Chiller/battery cooler) refrigerant circuit.
The sensor outputs an abnormal voltage (near 0 V when shorted to ground, or near 5 V or 12 V when shorted to power), exceeding the normal 0.5–4.5 V signal range.
This piezoresistive sensor monitors real-time refrigerant circuit pressure (typically 0–3.5 MPa) to control the Electronic Expansion Valve (EXV) opening and regulate compressor speed.
The short circuit eliminates system pressure feedback and prevents accurate refrigerant flow control.
This fault can trigger thermal management derating: limiting battery fast-charging power, prohibiting high-power discharge, and reducing motor power output.
In extreme cases, the loss of overpressure protection can cause pipe rupture or compressor damage.
- 1Wiring harness insulation wear causes the signal wire to short to ground (commonly at the front compartment firewall pass-through, harness clip wear points around the battery pack, or the inner side of the underbody shield).
- 2Short circuit in the pressure sensor internal circuit board due to moisture (sensor seal failure allowing refrigerant or water vapor to enter).
- 3Short circuit between connector terminals (water ingress into the connector after wading causes electrolytic corrosion of the terminals, shorting the signal wire to the ground wire or power wire)
- 4Improper repair procedures damaged the wiring harness (sharp metal edges cut the harness during previous chassis or front compartment repairs, leaving the damage unrepaired).
- 5Short circuit in thermal management control unit internal signal processing circuit (fault in ECU internal A/D conversion circuit or signal conditioning circuit; relatively rare)
- 1Connect the VDS or a dedicated diagnostic tool, read the fault code status and freeze frame data, confirm the pressure sensor voltage (short circuits typically read 0V or the 5V reference voltage), and record the ambient temperature and system status at the time of the fault.
- 2Disconnect the refrigerant pressure sensor connector near the plate heat exchanger (usually on the right side of the front compartment or the front of the chassis battery pack). Measure the resistance on the sensor side. Normal resistance is 2kΩ-10kΩ (depending on the model). If the resistance is <100Ω, replace the sensor assembly.
- 3If the sensor is normal, measure the wiring harness side: Turn the ignition ON and measure the voltage between the signal wire and ground. If 0V, check for a short to ground; if 5V/12V, check for a short to power. Disconnect the TMS/A/C controller connector and measure the insulation resistance of the signal wire to ground and to power. The resistance must be >10MΩ.
- 4Perform a wiring harness continuity test: Measure continuity between the sensor connector signal terminal and the corresponding TMS pin (normal: <1Ω). Visually inspect the wiring harness, focusing on wear points in the front compartment high-temperature zone, inside the underbody shield, and at the battery pack mounting brackets.
- 5Check connector sealing: inspect terminals for back-out, burning, or green corrosion, and measure insulation resistance between terminals. If signs of water ingress exist, clean and dry the connector. Replace the sealing ring or wiring harness assembly if necessary.
- 6Jumper verification: Perform a substitution test using a known good sensor of the same model. Observe the data stream to verify it returns to normal (normal pressure varies with ambient temperature, typically 0.8-1.5MPa@25℃) to confirm the fault point.
- 7After completing the repair, clear the fault code, calibrate the refrigerant pressure (if the repair manual requires it), and start the thermal management system self-test. Verify the deviation between the actual pressure and the sensor feedback value is within ±0.05MPa. Road test the vehicle to verify normal battery cooling/heating function.
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